ERA13LA087

NTSB accident investigation · Rotorway DB-1 · Mayland, TN · December 13, 2012

Accident · Minor injuriesLimited investigationFinal report
Date
December 13, 2012, 15:30 local (21:30 UTC)
Place
Mayland, TN
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Maneuvering
Aircraft
N828XRotorway DB-1
Defining event
Maneuvering-hover: Powerplant sys/comp malf/fail
Weather
Visual (VMC) · Day
Status
Completed · report July 23, 2013
Report
Approved by Office Director
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20121213028349A
Case key
85811

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s failure to maintain helicopter control following a high-side governor failure for reasons that could not be determined during postaccident examination.

Findings · 3

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Use of equip/info: aircraft controlPersonnel issues › Task performance · PilotLawson Donald B DB-1: 1 caseAll aircraft: 9,295 casesProbable cause
Engine controlsAircraft › Aircraft power plant · FailureLawson Donald B DB-1: 1 caseAll aircraft: 51 casesProbable cause
Performance/control parametersAircraft › Aircraft oper/perf/capability · Attain/maintain not possibleLawson Donald B DB-1: 1 caseAll aircraft: 1,269 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot was hover-taxiing an experimental amateur-built helicopter about 3 feet above ground level when the engine suddenly accelerated, and the helicopter started to gyrate violently. An engine power increase such as this is indicative of a high-side governor failure, which requires immediate reaction to maintain control of the helicopter. The pilot attempted to maintain control of the helicopter, but it began to drift to the left where his truck and trailer where parked. To avoid a collision with the truck, the pilot raised the collective to climb over the truck. Once clear of the truck, the pilot lowered the collective and landed on a downward slope. The helicopter impacted the ground with the right skid and rolled over on its left side, which resulted in the main rotor blades striking the ground. The pilot, who was also the owner/operator, had installed an aftermarket governor and had logged a total of 0.5 hour in the helicopter before the accident. The governor was examined and appeared to have been installed correctly. It could not be determined why the governor failed. The pilot had attended transition training for this helicopter, but it did not cover governor failures.

Factual narrative

On December 13, 2012, about 1530 central standard time, an experimental amateur-built Rotorway DB-1 helicopter, N828X, operated by a private individual, was substantially damaged when it impacted the ground following a loss of control while hover-taxiing at Carey Airport (TN56), Mayland, Tennessee. The private pilot received minor injuries. Visual meteorological conditions prevailed, and no flight plan was filed for the local flight. The personal flight was conducted under the provisions of 14 Code of Federal Regulations (CFR) Part 91. According to the pilot, while hover-taxiing, about 3 feet above ground level, the engine suddenly accelerated and the helicopter started to gyrate violently. He attempted to maintain control of the helicopter when it began to drift to the left where his truck and trailer where parked. To avoid a collision with the truck, he raised the collective to climb over it. Once clear of the truck, the pilot lowered the collective and landed on a downward slope. The helicopter impacted the ground with the right skid, and rolled over on its left side, which resulted in the main rotor blades striking the ground. The main and tail rotor blades were substantially damaged; the empennage was dented and twisted; the left rear landing gear fractured; and the passenger side skid was bent. According to Federal Aviation Administration (FAA) records, the pilot held a private pilot certificate, with a rating for a rotorcraft-helicopter. The pilot’s most recent FAA third-class medical certificate was issued on May 12, 2011. The pilot reported 129 total hours of flight experience; of which, 29 hours were in the same make and model as the accident helicopter. The single-engine, single-rotor, kit helicopter was powered by a Rotorway, RW152, 150-horsepower engine. The helicopter was registered to the owner/operator and operated under personal use. A Special Airworthiness Certificate was issued on February 20, 1994. A Condition Inspection was completed in July 1, 2012. The owner installed a Blue Streak governor on March 8, 2010 and logged a total of 0.5 hour from the time of installation to the time of the accident. An FAA inspector looked at the governor parts and how they were connected on site without benefit of the instructions but after reading the instructions the governor appeared to have been installed correctly. Limitation 19 of the Operating Limitations attached to the Special Airworthiness Certificate required coordination with the Flight Standards District Office (FSDO) after incorporating a major change as described in 14 CFR 21.93. The owner was required to notify the FSDO of the location of the proposed test area and obtain concurrence from the FSDO as to the suitability of the proposed test area. The aircraft must remain in flight test for a minimum of 5 hours or for the time the FSDO assigned. Following satisfactory completion of the required number of flight hours in the flight test area, the pilot must certify in the recordsthat the aircraft had been shown to comply with 91.319 (b). An FAA inspector could not find any record that the pilot complied with Limitation 19 of the Operating Limitations, nor did she find any documentation in the aircraft records that the test flights were completed. The pilot attended Rotorway Transition Training in October 2012 and received 4.8 hours of dual instruction. The training did not cover governor failures since that was considered an aftermarket install. The 1553 weather observation at Crossville Memorial-Whitson Field (CSV), Crossville, Tennessee, included wind calm, 10 statute miles visibility, sky condition clear, temperature 11 degrees C, dew point minus 11 degrees C, and an altimeter setting of 30.28 inches of mercury.

Aircraft

Registration
N828X
Reported as
Rotorway DB-1
Category
Helicopter, amateur-built
Serial number
1
Airframe hours
408
Engine
Rotorway RW152, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Barnett Douglas E
Registered owner
Barnett Douglas E
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · July 1, 2012 · 0 hours before
Departed
TN56 · Mayland, TN
Destination
TN56 · Mayland, TN
Airport
TN56 · Carey Airport

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
Minor
Certificate
Private
Medical
Class 3, With waivers/limitations
Last flight review
June 25, 2012
Seat
Left
Flight hours
129 total · 29 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
52 °F, dew point 12 °F
Altimeter
30.28 inHg
Observed at
CSV, 7 nm away

Docket · 11

The files NTSB released with the investigation on May 14, 2013, on NTSB’s docket system: statements, records, photos and specialists’ reports. 12.8 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.