ERA17LA054

NTSB accident investigation · Loofbourrow John W Rutan Defiant · Morristown, NJ · November 16, 2016

Accident · No injuriesClass 3 · LimitedFinal report
Date
November 16, 2016, 15:25 local (20:25 UTC)
Place
Morristown, NJ · Runway 23
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N770JLLoofbourrow John W Rutan Defiant
Defining event
Landing-flare/touchdown: Sys/Comp malf/fail (non-power)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20161116023589A
Case key
94421

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A collapse of the nose landing gear due to wear in the landing gear extension system.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The experimental amateur-built airplane was landing after an uneventful personal flight. While landing on a runway, the retractable nose landing gear collapsed, the rudder that was mounted on the bottom of the fuselage contacted the runway pavement, substantially damaging it. Postaccident examination of the nose landing gear system revealed that the bottom of the down lock was worn (beveled). When the nose wheel landing gear was extended, the bottom of the down lock, which hooked over a pivot shaft to lock the landing gear down, contacted the pivot shaft around the area of the centerline and did not extend past the centerline of the pivot shaft. Drawings of the assembly’s normal functions indicated that the down lock could move and unlock the landing gear when the assembly was under load. At the time of the accident, the airplane had accumulated about 1,338 landings. Given this information, it is likely that the wear to the nose landing gear down lock allowed the nose landing gear to collapse during the landing.

Factual narrative

On November 16, 2016, about 1525 eastern standard time, a Rutan Defiant, N770JL, was substantially damaged when it was involved in an accident near Morristown, New Jersey. The pilot sustained no injuries. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. The flight departed South Bend International Airport (SBN), South Bend, Indiana, about 1200. According to the pilot, the flight to Morristown Municipal Airport, Morristown, New Jersey, was uneventful until touchdown on runway 23, when the nose landing gear suddenly collapsed. The airplane drifted to the right and came to rest on the pavement on the right side of runway 23, just past the intersection with taxiway G. The accident airplane was a centerline thrust, twin engine, canard-equipped airplane that incorporated a rudder mounted to the bottom of the fuselage left of the nose landing gear. Postaccident examination of the airplane revealed that the airplane incurred damage to the front propeller, the bottom of the front engine cowling, the front engine tailpipe, and the rudder. The airplane had fixed main landing gear and a retractable nose wheel landing gear. It was actuated by a single-stroke mechanism that locked of the nose landing gear in either the up or down positions. Postaccident examination of the nose landing gear system revealed that the bottom of the down lock was worn (beveled). When the nose wheel landing gear was extended, the bottom of the down lock contacted the pivot shaft around the area of the centerline and not below it. Drawings of the assembly indicated that it was supposed to extend past the centerline of the pivot shaft. According to Federal Aviation Administration and airplane maintenance records, the airplane was issued a special airworthiness certificate in 2003. The airplane's most recent conditional inspection was completed on January 16, 2016. At the time of the accident, the airplane had accumulated about 1,075.6 total hours of operation and 1,338 landings.

Aircraft

Registration
N770JL
Reported as
Loofbourrow John W Rutan Defiant (NO SERIES)
Category
Airplane, amateur-built
Serial number
61
Built
2003
Airframe hours
1,075.6
Engines
Lycoming O-360-A3A, 180 horsepower, reciprocatingSuperior SL-O-360-A1XC, 180 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Condition · January 16, 2016 · 78 hours before
Departed
SBN · South Bend, IN
Destination
MMU · Morristown, NJ
Flight plan
IFR
Airport
MMU · Morristown Muni, runway 23, 5,998 × 150 ft, asphalt
Equipment
Onboard weather, Handheld GPS, Electronic primary flight display, Electronic multifunction display, Electronic flight bag or handheld device, Data recorder, Auto-pilot, ADS-B, Satellite tracking device

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
78
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 3, With waivers/limitations
Last flight review
June 13, 2016
Seat
Left
Restraint
3-point
Flight hours
5,905 total · 1,245 in this make and model · 5,225 as pilot in command · 31 in the last 90 days · 14 in the last 30 days · 7 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
240° at 12 knots, gusting 17
Visibility
10 statute miles
Lowest ceiling
7,000 ft broken
Temperature
61 °F, dew point 37 °F
Altimeter
29.75 inHg
Observed at
KMMU

Docket · 5

The files NTSB released with the investigation on March 26, 2021, on NTSB’s docket system: statements, records, photos and specialists’ reports. 23.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.