ERA18LA087

NTSB accident investigation · Aero Commander Callair A 9 · Bunn, NC · February 24, 2018

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
February 24, 2018, 12:30 local (17:30 UTC)
Place
Bunn, NC
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N8401VAero Commander Callair A 9
Defining event
Initial climb: Altitude deviation
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
FAA/FSDO
FAA report
20180224005169A
Case key
96791

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The glider instructor's delayed remedial action when the glider became out of position during aerotow, which resulted in excessive side-loading of the release hook and a delay in the glider's release from tow, which resulted in the towplane’s descent and impact with trees.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Performance/control parameters: heading/courseAircraft › Aircraft oper/perf/capability · Not attained/maintainedAero Commander CALLAIR A-9: 1 caseAll aircraft: 82 casesProbable cause
AircraftAircraft › Aircraft systems · Capability exceededAero Commander CALLAIR A-9: 1 caseAll aircraft: 63 casesProbable cause
Physical characteristic: strengthPersonnel issues › Physical · Pilot of other aircraftAero Commander CALLAIR A-9: 1 caseAll aircraft: 5 casesProbable cause
Action: delayed actionPersonnel issues › Action/decision · Instructor/check pilotAero Commander CALLAIR A-9: 1 caseAll aircraft: 894 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The flight instructor and student on board the glider were conducting an aerotow takeoff with the student manipulating the controls. About 300 ft above ground level (agl), the glider encountered a gust, causing it to move out of position behind the tow plane, and the tow rope developed slack. The student corrected, and as the tow rope tightened, the glider continued up and to the left "at an alarming rate" and became "extremely out of position." The instructor assumed control of the glider and attempted to release from the tow plane, noting that more force than usual was required, and the glider release activated during the third attempt. The glider returned to the runway and landed uneventfully. The pilot of the towplane stated that the tow was "very turbulent" and he noted that the glider was out of position. He stated that the airplane's nose was "suddenly jerked about 35° left" and the tail of the airplane began to rise. He attempted to release the glider, but had difficulty reaching the release handle, and the glider released "a split second before" he was able to do so, at an estimated altitude about 75 ft agl. The airplane's left wing contacted trees and the airplane impacted the ground nearly inverted. Examination of the glider tow release hook revealed that, although the force required to activate the release was higher than that specified in the maintenance manual, this condition did not contribute to the accident, and the flight instructor's difficulty actuating the release mechanism was most likely the result of side-loading of the release mechanism due to the glider being out of position.

Factual narrative

On February 24, 2018, about 1230 eastern standard time, an Aero Commander Callair A-9 (Callair A-9), N8401V, was substantially damaged when it was involved in an accident near Bunn, North Carolina. The commercial pilot sustained a minor injury. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 glider tow flight. The flight instructor of the Schweizer SGS-2-33A glider (N1186S) being towed aloft reported that 2 previous flights earlier that day, the student was demonstrating good progress in controlling the glider off tow and showing beginning competency on tow but occasionally required his corrections, which improved on the 2nd flight. The student executed the 3rd takeoff under control and when above the treeline with moderate turbulence which was similar to the conditions during the first 2 flights, a gust occurred. The glider moved down and to the right relative to the tow airplane with resulting slight amount of slack in the tow line. The student made appropriate control inputs to move the glider up and to the left, but the glider continued up and to the left at, "an alarming rate, reminding me of a winch launch, and we zoomed up to a maximum of what [he estimated] as [about] 400 ft [above ground level]", placing the glider in "…extremely out of position." About that time he took over the controls and made large forward and right stick movements, in addition to deploying full spoilers. Because the situation was not improving he determined they needed to release immediately and pulled twice with more force than usually required, then when the glider did not release which he later attributed to the side loads, he looked to confirm he was pulling the correct control and on the 3rd attempt yanked as hard as he could and the tow line released. He maneuvered the glider for an uneventful downwind landing. The pilot of the Callair A-9 reported that the moment the glider became airborne, "it was a very turbulent tow" with the glider moving erratically back and forth. The flight continued and when he looked into the mirror, the glider was out of position, and he noted slack in the towline. The tow line slack went out causing the nose of the airplane to jerk about 35° to the left, which reduced the airspeed considerably. The glider continued to climb, causing the tow plane to be in a nose-low attitude. About that time, he attempted to release the glider, but because of the position of the tow release handle in the cockpit, he had difficulty reaching it. He eventually was able to reach the handle, but the glider released a split second before he could initiate the release. When the glider was released, the airplane was about 75 feet agl, or about 25 to 45 feet above the tree tops. The left wing then impacted trees, and the airplane then impacted the ground nearly fully inverted. The pilot reported no preimpact mechanical failure or malfunction. Postaccident examination of the Callair A-9 by a Federal Aviation Administrationinspector revealed the elevator control cable tensions were near zero and the rigging of the elevator was off related to the position relative to the horizontal stabilizer and the control stick in the cockpit. Examination of the Callair A-9 and Schweizer glider by a mechanic revealed the tow release of the Callair A-9 was within limits, while the tow release of the glider was above the maintenance manual limits; the amount was not specified.

Aircraft

Registration
N8401V
Reported as
Aero Commander Callair A 9 (NO SERIES)
Category
Airplane
Serial number
1601
Built
1970
Airframe hours
4,445.06
Engine
Lycoming O-540-A1D5, 235 horsepower, reciprocating
Damage
Substantial damage
Flight
Glider tow · Part 91
Airworthiness certificate
Special, Restricted (Special)
Last inspection
Annual · July 9, 2017
Departed
7NC5 · Bunn, NC
Destination
7NC5 · Bunn, NC
Equipment
None

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
74
Injuries
Minor
Certificates
Commercial, Flight instructor
Airplane ratings
Single-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 3, Without waivers/limitations
Last flight review
July 9, 2016
Seat
Center
Restraint
4-point
Flight hours
12,252 total · 350 in this make and model · 12,100 as pilot in command · 33 in the last 90 days · 18 in the last 30 days · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
220° at 3 knots
Visibility
10 statute miles
Lowest ceiling
1,500 ft broken
Temperature
66 °F, dew point 61 °F
Altimeter
30.23 inHg
Turbulence
Moderate
Observed at
LHZ, 7 nm away

Docket · 5

The files NTSB released with the investigation on October 17, 2020, on NTSB’s docket system: statements, records, photos and specialists’ reports. 4.0 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.