ERA25LA079

NTSB accident investigation · Air Tractor AT504 · Big Cypress, FL · December 18, 2024

Accident · No injuriesClass 3 · LimitedFinal report
Date
December 18, 2024, 16:27 local (21:27 UTC)
Place
Big Cypress, FL
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N8516VAir Tractor AT504
Defining event
Enroute-descent: Flight control sys malf/fail
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Eastern Region Aviation
Parties
Transportation Safety Board of Canada, Air Tractor, Inc., FAA/FSDO
FAA report
20241218019229A
Case key
199445

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s decision to depart with cargo outside of the designated baggage compartment, which resulted in the cargo interfering with the rudder control system.

Findings · 2

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Info processing/decision: decision making/judgmentPersonnel issues › Action/decision · PilotAll aircraft: 3,098 casesProbable cause
LoadingAircraft › Aircraft handling/service · Incorrect use/operationAll aircraft: 35 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

During the first leg of a ferry flight the pilot reported that, while descending through 9,000 ft above ground level (agl), the airplane yawed left violently. Even with application of pressure to the right rudder pedal, the airplane continued in a left descending turn until impacting swampy terrain. The airplane sustained substantial damage to the left wing and engine mounts. Postaccident examination of the airplane revealed that a large amount of baggage and cargo had been zip-tied to the tubular metal fuselage structure aft of the baggage compartment and under the cockpit area. Multiple zip ties were found cut and others were found loose. The loose and cut zip ties were found in the vicinity and around a large piece of spray equipment that had been wrapped in plastic, as well as a box both, both of which could be moved by hand when pressure was applied. These items were in the vicinity of both the right rudder direct drive cable and the right rudder/aileron interconnect cable. The examination otherwise found no evidence of any preaccident mechanical malfunctions or failures of the airplane that would have precluded normal operation. Based on this information it is likely that the cargo shifted during the flight and interfered with the rudder control system, resulting in the rudder hard over. The weight and balance filled out by the pilot prior to the flight showed that he had accounted for cargo and baggage outside the airplane’s designated baggage compartment. While this showed that the airplane was likely being operated within its center of gravity envelope it, the pilot’s decision to operate the flight with cargo outside the designated area did not account for the potential that the cargo would shift in such a way that it could interfere with the flight controls.

Factual narrative

On December 18, 2024, at 1627 eastern standard time, an Air Tractor AT504, N8516V, was substantially damaged when it was involved in an accident near Big Cypress, Florida. The commercial pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 ferry flight. The pilot reported that he departed Bourland Field Airport (50F), Fort Worth, Texas, destined for Fort Lauderdale Executive Airport (FXE), Fort Lauderdale, Florida. Upon beginning his descent from cruise, while passing through about 9,000 ft agl, the pilot felt a “sudden violent yaw left.” He attempted to apply right rudder but was unable to arrest the yaw; he then applied right aileron, which also did not stop the left yaw. He declared “MAYDAY” with Miami Air Route Traffic Control Center, reporting the rudder issue. He continued in a left turning descent and impacted the ground in a swampy area. Postaccident examination found substantial damage to the left wing and the engine mount. Further detailed examination of the airframe was conducted and found the right rudder control horn and right rudder limit stop were bent upward consistent with impact. The rudder was able to move to the left limit but not to the right limit when initially tested. The left and right rudder cables were found to be continuous from the rudder control horn to the rudder pedals. The rudder cables were traced and found to be continuous from the rudder control horn to the rudder interconnect system. The left- and right-seat rudder push rods were traced and found to be continuous to the rudder interconnect system. All members and fasteners in the rudder interconnect system were found to be in their correct respective locations. During the examination the right rudder control horn was bent downward, from the as initially observed position, toward a normal position and the rudder was able to move from stop to stop using the rudder pedals in the cockpit. The examination found that there were no preaccident mechanical malfunctions or failures with the airplane that would have precluded normal operation. During the examination the fuselage skin panels were removed; a large amount of baggage and cargo was observed to be zip-tied to the tubular metal fuselage structure aft of the baggage compartment and under the cockpit area. Multiple zip ties were found cut and others were found loose. These zip ties were intertwined with the cargo in the vicinity of the rudder/aileron interconnect cable and rudder direct drive cable. There was a box and large piece of plastic-wrapped spray equipment, which could be moved by hand from side to side, in the vicinity of the rudder/aileron interconnect cable. The personnel who recovered the airplane from the accident site reported that they did not cut any of the zip ties during the recovery process. When asked about the cargo the pilot stated, “Items from the spray system are usually positioned outside the cockpit and baggage area secured with XL tywraps.” A review of weight and balance information provided by the pilot listed multiple pieces of baggage and cargo outside of the baggage compartment. The calculated weight and balance was within the center of gravity envelope.

Aircraft

Registration
N8516V
Reported as
Air Tractor AT504
Category
Airplane
Serial number
504-4055
Built
2024
Airframe hours
11.9
Engine
Pratt & Whitney Canada PT6A-34AG, 750 horsepower, turbo prop
Damage
Substantial damage
Flight
Ferry · Part 91
Operator
Servicios Aeronauticos Airtech Limitada
Registered owner
Servicios Aeronauticos Airtech Limitada
Airworthiness certificate
Special, Special flight (Special)
Departed
50F · Cresson, TX
Destination
FXE · Ft. Lauderdale, FL
Equipment
Handheld GPS, ADS-B

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
46
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land
Medical
Class 2, With waivers/limitations
Last flight review
July 12, 2023
Seat
Left
Restraint
5-point
Flight hours
5,844 total · 6 in this make and model · 5,844 as pilot in command · 104 in the last 90 days · 65 in the last 30 days · 6 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Temperature
32 °F, dew point 32 °F
Altimeter
30.02 inHg
Observed at
IMM, 24 nm away
METAR
METAR KIMM 182125Z AUTO 00000KT 10SM A3002 RMK AO2

Docket · 11

The files NTSB released with the investigation on August 20, 2025, on NTSB’s docket system: statements, records, photos and specialists’ reports. 16.4 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.