FTW86MA030

NTSB incident investigation · Boeing 737-2H4 · Dallas, TX · January 3, 1986

Incident · No injuriesMajor investigationFinal report
Date
January 3, 1986, 07:22 local (13:22 UTC)
Place
Dallas, TX
Injuries
44 uninjured
Damage
Minor damage
Phase of flight
Takeoff
Aircraft
N86SWBoeing 737-2H4
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
FAA report
19860103068529I
Case key
22165

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

On this page

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - roll/run
Engine installation,suspension mounts - failure,partialCause
Engine installation,suspension mounts - fatigueCause
Engine installation,suspension mounts - separationCause
Engine installation,suspension mounts - overloadCause
Engine installation,suspension mounts - undertorquedCause
Maintenance,installation - improperCompany maintenance personnelCause
Airport facilities,runway/landing area condition - rough/unevenFactor

Analysis

This incident occurred when the no. 2 engine experienced an aft engine mount cone bolt failure and the subsequent failure of the secondary support link (stainless steel cable). The failure of both aft engine support assemblies during the takeoff roll allowed the aft section of the eng to hang down to within 4' of the ground. As a result, the no.2 thrust reverser actuator assembly drug the runway on rotation. In addition, one leading edge flap and the forward engine fairing were slightly damaged. The acft subsequently returned to the arpt and landed without further incident. Metallurgical examination of the cone bolt revealed that it failed as a result of fatigue, most probably due to improper installation of the bolt, specifically, that it was under torqued when the operator re-installed the eng. The safety cable failed as a result of overstress, probably induced when the acft encountered a rough stretch of runway during the takeoff roll.

Aircraft

Registration
N86SW
Reported as
Boeing 737-2H4
Category
Airplane
Serial number
22827
Airframe hours
12,341
Engine
P&W JT-8D-9A, 14,500 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Registered owner
Southwest Airlines Co.
Airworthiness certificate
Standard, Transport
Last inspection
AAIP · December 28, 1985 · 77 hours before
Departed
DAL
Destination
AUS · Austin, TX
Flight plan
IFR
Airport
DAL · Love Field, runway 31R, 7,753 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
45
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
13,050 total · 8,550 in this make and model · 1 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
10 statute miles
Lowest ceiling
None
Temperature
37 °F, dew point 30 °F
Altimeter
30.00 inHg
Observed at
DAL

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.