FTW92IA055

NTSB incident investigation · Boeing 737-232 · Dfw Airport, TX · January 7, 1992

Incident · No injuriesIncident investigationFinal report
Date
January 7, 1992, 13:32 local (19:32 UTC)
Place
Dfw Airport, TX
Injuries
49 uninjured
Damage
Minor damage
Phase of flight
Initial climb
Aircraft
N322DLBoeing 737-232
Weather
Visual (VMC) · Day
Status
Completed · report June 30, 1993
Report
Approved by Office Director
FAA report
19920107000289I
Case key
18386

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

The failure of the aft cone bolt as result of preexisting fatigue cracking due to improper maintenance, and the failure of the secondary support structure as a result of loads that exceeded the capacity of the attaching hardware and the crushable honeycomb core.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Engine tearawayTakeoff - initial climb
Engine installation,mounting bolt - fatigueCause
Installation - improperCompany maintenance personnelCause
Engine installation,mounting bolt - failure,totalCause
Engine installation,suspension mounts - disconnectedCause
Powerplant - separation
Engine installation,suspension mounts - overload

Analysis

The right engine separated from the wing as the airplane was climbing through 200 feet after takeoff. Following the engine separation, the crew continued the climb and were vectored for an uneventful landing without further incident. Engine separation was the result of the failure of the aft cone bolt and the engine secondary support assembly. The aft cone bolt failed as result of a preexisting fatigue crack, while the engine secondary support assembly failed as result of the dynamic loads that exceeded the designed capacity of the mounting bolts. The two forward cone bolts failed in overload as the engine swung forward during the separation sequence. Metallurgical testing revealed that the fatigue of the aft cone bolt was a result of lubricant inadvertently introduced into the conical surface of the cone bolt.

Aircraft

Registration
N322DL
Reported as
Boeing 737-232
Category
Airplane
Serial number
23094
Airframe hours
20,468
Engine
P&W JT-8D-15, 15,500 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Operator
Delta Air Lines, Inc.
Registered owner
Delta Air Lines, Inc.
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · December 23, 1991 · 82 hours before
Departed
DFW
Destination
IAH · Houston, TX
Flight plan
IFR
Airport
DFW · Dfw Airport, runway 18, 11,387 × 200 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
49
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
12,000 total · 8,200 as pilot in command · 209 in the last 90 days · 55 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
180° at 8 knots
Visibility
15 statute miles
Lowest ceiling
7,500 ft overcast
Temperature
61 °F, dew point 48 °F
Altimeter
29.00 inHg
Observed at
DFW, 1 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.