LAX04LA062

NTSB accident investigation · Cessna 172N · Snelling, CA · December 8, 2003

Accident · No injuriesLimited investigationFinal report
Date
December 7, 2003, 16:00 local (Dec 8, 2003, 00:00 UTC)
Place
Snelling, CA
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N739SUCessna 172N
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2004
Report
Approved by Office Director
Parties
Federal Aviation Administration, Cessna, Textron-Lycoming
FAA report
20031207031259A
Case key
58459

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The total loss of engine power due to oil starvation caused by the failure of the engine driven oil pump.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfCruise - normal
Lubricating system,oil pressure pump - failureCause
Fluid,oil - starvationCause
Engine assembly,bearing - failure,totalCause
Engine assembly,connecting rod - failure,totalCause
Forced landingEmergency descent/landing
On ground/water encounter with terrain/waterEmergency landing
Terrain condition - open field
Nose overLanding - roll

Analysis

The airplane lost engine power and collided with terrain and nosed over during a forced landing. About 5 minutes in to flight the vacuum instruments failed, then 5 minutes later, at 3,000 feet, the engine made a loud noise and black smoke entered the cockpit. The smoke seemed to originate from the engine. The engine lost power and was not responding to throttle adjustments. The aircrew selected a green field into which to perform a forced landing. During the landing touchdown the nose wheel caught the ground, and the airplane nosed over on to it's back. Examination of the engine revealed that the woodruff key linking the oil pump drive shaft to the oil pump accessory gear had sheared, resulting in oil starvation and a catastrophic failure of the engine.

Factual narrative

History of flight

On December 7, 2003, at 1600 Pacific standard time, a Cessna 172N, N739SU, lost engine power and collided with the ground while executing a forced landing 8 miles west of Snelling, California. The American School of Aviation operated the airplane under the provisions of 14 CFR Part 91. The student pilot and a designated examiner were not injured, and the airplane was substantially damaged. Visual meteorological conditions prevailed, and no flight plan had been filed. The local area instructional flight originated at Castle Airport, Atwater, California, at 1545.

The designated examiner reported to the Safety Board investigator that about 5 minutes into the private pilot check flight the vacuum instruments failed, then 5 minutes later, at 3,000 feet, the engine made a loud noise and black smoke entered the cockpit. The smoke seemed to originate from the engine. The engine lost power and was not responding to throttle adjustments. The designated examiner took the airplane's controls and selected a green field into which to perform a forced landing. During the landing touchdown the nose wheel caught the ground, and the airplane nosed over on to its back. The aircrew safely egressed the airplane uninjured.

Tests & research

Under the supervision of the Safety Board Investigator, Cessna, and Lycoming technical representatives examined the engine. The four cylinder engine had a 4 inch lateral hole in the top of the engine case, above the number 4 cylinder, between the push rod tubes. The engine crankshaft was rotated by hand and it was noted that the oil pump drive shaft did not rotate with the rest of the engine accessories. The engine was then disassembled. The number 3 cylinder connecting rod was fractured at the I-beam mid section and the rod bearing inserts were discolored, deformed, and in pieces. The number 4 cylinder connecting rod I-beam was fractured just above the crankshaft and the bearing inserts were deformed. The gear type oil pump was disassembled. The oil pump woodruff key was observed sheared in half along the interface between the drive shaft and the accessory drive gear.

The vacuum pump rotated freely and the flexible drive coupler was intact.

Examination of the engine and aircraft log books documented that the annual/100 hour inspection was completed on November 1, 2003, at a engine total time of 1721.3 hours.

The Lycoming O-360-H series overhaul manual shows that the engine driven oil pump drive shaft also drives the instrument vacuum pump.

Aircraft

Registration
N739SU
Reported as
Cessna 172N
Category
Airplane
Serial number
17270776
Airframe hours
8,192
Engine
Lycoming O-360, 160 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Operator
American School of Aviation
Registered owner
Phillip Secker
Airworthiness certificate
Standard, Normal
Last inspection
Annual · November 19, 2003 · 10 hours before
Departed
MER · Atwater, CA

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Student pilot
Age
36
Injuries
None
Certificate
Student
Medical
Class 3, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
55 total · 30 in this make and model · 10 as pilot in command
Role
Check pilot
Age
50
Injuries
None
Certificates
Flight instructor, Airline transport, Commercial
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 2, Valid Medical--no waivers/lim.
Last flight review
June 15, 2003
Seat
Right
Flight hours
10,000 total · 3,000 in this make and model · 6,000 as pilot in command · 200 in the last 90 days · 80 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
110° at 5 knots
Visibility
9 statute miles
Lowest ceiling
None
Temperature
46 °F, dew point 41 °F
Altimeter
30.15 inHg
Observed at
KMCE

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.