LAX08LA118

NTSB accident investigation · Cessna C175A · Groveland, CA · April 20, 2008

Accident · Serious injuriesLimited investigationFinal report
Date
April 19, 2008, 18:55 local (Apr 20, 2008, 01:55 UTC)
Place
Groveland, CA
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Approach
Aircraft
N6868ECessna C175A
Defining event
Approach: Fuel starvation
Weather
Visual (VMC) · Day
Status
Completed · report May 6, 2009
Report
Approved by Office Director
Parties
Federal Aviation Administration
FAA report
20080419833259A
Case key
67855

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

A total loss of engine power due to fuel starvation as a result of a blocked fuel line that was improperly fabricated by the pilot. Also causal was the pilot's excessive ground speed during the taxi tests that resulted in an inadvertent takeoff.

Findings · 5

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fuel system: fuel distributionAircraft › Aircraft systems · MalfunctionCessna 175A: 1 caseAll aircraft: 141 casesProbable cause
Maintenance: fabricationPersonnel issues › Task performance · Maintenance personnelCessna 175A: 1 caseAll aircraft: 30 casesProbable cause
Wind: gustsEnvironmental issues › Conditions/weather/phenomena · Effect on operationCessna 175A: 3 casesAll aircraft: 1,199 cases
Fuel system: fuel distributionAircraft › Aircraft systems · Incorrect service/maintenanceCessna 175A: 1 caseAll aircraft: 141 casesProbable cause
Performance/control parameters: surface speed/brakingAircraft › Aircraft oper/perf/capability · Incorrect use/operationCessna 175A: 1 caseAll aircraft: 238 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot, who was also a certificated airframe and powerplant mechanic, was conducting a series of high-speed taxi tests after installing a recently purchased engine. While performing the tests, the airplane's ground speed became excessive and it encountered a gust of wind. The airplane unintentionally became airborne and continued to climb. The pilot attempted to return back to the airport but the engine experienced a total loss of power. The airplane subsequently collided with a telephone pole and descended nose-low onto the road below. A Federal Aviation Administration inspector performed a postaccident examination of the airframe and engine. During the disassembly of the fuel line connecting the gascolator to the carburetor, he observed a condition inside the line known as a "flapper valve" at both end fittings. The inspector stated that this was the fuel line that the pilot had recently fabricated. He stated that the "flapper valve" condition can occur as a result of the end fittings being installed without using a mandrel, where the fitting edge cuts the inside of the hose creating a valve-like piece that obstructs fuel flow.

Factual narrative

On April 19, 2008, about 1855 Pacific daylight time, a Cessna Aircraft Company (Cessna) C175A Skylark, N6868E, experienced a reported loss of engine power and collided with transmission wires following a departure from Pine Mountain Lake Airport, Groveland, California. The pilot, who was the owner, was operating the airplane under the provisions of 14 CFR Part 91. The commercial pilot, the sole occupant, sustained serious injuries; the airplane sustained substantial damage. The local personal flight was originating from Groveland. Visual meteorological conditions prevailed, and a flight plan had not been filed.

In a written statement, the pilot reported that while conducting a high-speed taxi test, the airplane encountered a gust of wind and the airplane inadvertently became airborne. The engine experienced a loss of power and the airplane struck power lines.

An inspector from the Federal Aviation Administration (FAA) interviewed friends of the pilot who were based at Groveland. A friend stated that the pilot, who was a certificated airframe and powerplant mechanic, was conducting a series of high-speed taxi tests. The airplane's groundspeed became excessive and it encountered a gust of wind. The airplane unintentionally became airborne. The airplane continued to climb and it appeared as though the pilot was attempting to return back to the airport. After the airplane made a 90-degree turn, the engine experienced a loss of power momentarily. The engine powered up again and then quit. The airplane collided with a telephone pole and descended nose-low onto the road below.

The FAA inspector and representatives from both Cessna and Teledyne Continental Motors (TCM) conducted a post accident examination. The FAA inspector discovered that the pilot had just installed a recently purchased engine. As part of the installation he had fabricated and fitted a new fuel line just prior to the accident flight.

According to the FAA inspector, the engine and airframe examination disclosed no mechanical malfunctions or failures that would have precluded normal operation except the following. He noted that during the disassembly of the fuel line connecting the gascolator to carburetor he noticed a "flapper valve" at both end fittings; he thought this was the fuel line the pilot had recently fabricated. He stated that flapper valves can occur as a result of fittings being installed without using a mandrel, where the fitting cuts the inside of the hose creating a valve that obstructs fuel flow. The inspector opined that the flapper valve created enough of an obstruction to prevent fuel flow.

The FAA inspector added that the last annual inspection noted in the airframe logbook was on October 01, 2006, at a total time of 2,733.4 hours. No records were found for the engine or installation thereof. He further stated that the airplane had not been approved for return to service, nor did it have an airworthiness certificate.

A routine aviation weather report (METAR) generated by an Automated Surface Observation System (ASOS) at Merced Municipal Airport/Macready Field, Merced, California (located 38 nautical miles southwest from the accident site), indicated that about 2 minutes prior to the accident, winds were 260 degrees at 15 knots, gusting to 25 knots.

Aircraft

Registration
N6868E
Reported as
Cessna C175A
Category
Airplane
Serial number
56368
Airframe hours
2,733.4
Engine
Continental Motors GO-300, 175 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · October 3, 2006
Departed
E45 · Groveland, CA
Destination
E45
Airport
E45 · Pine Mountain Lake Airport

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
68
Injuries
Serious
Certificates
Commercial, Private
Airplane ratings
Single-engine land, Single-engine sea, Multi-engine land
Medical
Class 3, Without waivers/limitations
Seat
Left
Flight hours
7,000 total · 4 in this make and model · 7,000 as pilot in command

Weather

Conditions
Visual (VMC) · Day
Wind
260° at 13 knots, gusting 19
Visibility
10 statute miles
Lowest ceiling
None
Temperature
63 °F, dew point 36 °F
Altimeter
29.89 inHg
Observed at
KMCE, 38 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.