MIA01LA159

NTSB accident investigation · Piper PA-28-140 · Dahlonega, GA · June 11, 2001

Accident · Serious injuriesLimited investigationFinal report
Date
June 11, 2001, 15:20 local (19:20 UTC)
Place
Dahlonega, GA
Injuries
1 serious
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N43466Piper PA-28-140
Weather
Visual (VMC) · Day
Status
Completed · report November 6, 2001
Report
Approved by Office Director
Parties
FAA FSDO, NTSB
FAA report
20010611021469A
Case key
52477

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The failure of the No. 3 exhaust valve due to fatigue cracking for undetermined reasons, which resulted in a partial loss of engine power and an in-flight collision with a building during an attempted forced landing to unsuitable terrain..

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(partial) - mech failure/malfTakeoff - initial climb
Engine assembly,valve,exhaust - fatigue
Reason for occurrence undeterminedCause
Engine assembly,valve,exhaust - failure,total
Forced landingDescent - emergency
In flight collision with objectDescent - emergency
Terrain condition - none suitable
Object - building(nonresidential)

Analysis

The pilot stated that while taking off on runway 15, about half way down the runway, he felt a loss of engine power and noticed he was not high enough to clear the high terrain in front of him. He decided to aim for a pasture to the right of the departure end of the runway. This is the last thing he recalls. The next thing he remembers is seeing the airplane wrecked in the airport building. After the accident the engine was placed on a test stand under the supervision of NTSB personnel. The engine was started and ran for a few seconds while producing white smoke, and then quit. The engine was again started and produced about 1,500 rpm. The engine operated roughly. The engine was shutdown and the No. 3 cylinder was found to not have an elevated temperature. The No. 3 cylinder was removed and the exhaust valve head was missing. The piston had impact damage from the exhaust valve head and a piece of the exhaust valve head was found in the cylinder. No part number was visible on the broken valve remnants. Metallurgical examination of the remnants of the No. 3 exhaust valve was performed by the NTSB Materials Laboratory, Washington, D.C. The fracture surface on the stem portion of the valve was on a flat transverse plane, with large scale ratchet marks suggestive of fatigue cracking. In addition, three fatigue regions with clear crack arrest positions were noted on the fracture adjacent to the exterior surface of the stem. The exterior surface of the stem in the vicinity of the fracture surface revealed a heavy oxide or deposit scale. Logbook records show the engine was last overhauled at aircraft and engine total time 5,880 hours. At the time of the accident the aircraft and engine total time were 6,646 hours. Logbook records prior to December 12, 1995, had been lost. The engine overhaul had occurred prior to that date. No records concerning the engine overhaul were present in the remaining aircraft records.

Factual narrative

On June 11, 2001, about 1520 eastern daylight time, a Piper PA-28-140, N43466, registered to Wilson Air Services, LLC, crashed during a forced landing following loss of engine power, shortly after takeoff from Lumpkin County-Wimpys Airport, Dahlonega, Georgia, while on a 14 CFR Part 91 personal flight. Visual meteorological conditions prevailed at the time and no flight plan was filed. The airplane received substantial damage and the private-rated pilot received serious injuries. The flight originated from Dahlonega, Georgia, the same day, about 1500.

The pilot stated he had made a couple of takeoffs and landings at the Lumpkin County-Wimpys Airport, While taking off on runway 15, he performed a short field takeoff using 25 degrees of wing flaps. About half way down the runway he felt a loss of engine power and noticed he was not high enough to clear the high terrain in front of him. He decided to aim for a pasture to the right of the departure end of the runway. This is the last thing he recalls. The next thing he remembers is seeing the airplane wrecked in the airport building.

After the accident the engine was placed on a test stand under the supervision of NTSB personnel. The engine was started and ran for a few seconds while producing white smoke, and then quit. The engine was again started and produced about 1,500 rpm. The engine operated roughly. The engine was shutdown and the No. 3 cylinder was found to not have an elevated temperature. The No. 3 cylinder was removed and the exhaust valve head was missing. The piston had impact damage from the exhaust valve head and a piece of the exhaust valve head was found in the cylinder. Examination of the No. 3 exhaust valve remnants showed no part number was visible on the parts.

Metallurgical examination of the remains of the number 3 exhaust valve was performed by the NTSB Materials Laboratory, Washington, D.C. The fracture surface on the stem portion of the valve was on a flat transverse plane, with large scale ratchet marks suggestive of fatigue cracking. In addition, three fatigue regions with clear crack arrest positions were noted on the fracture adjacent to the exterior surface of the stem. The exterior surface of the stem in the vicinity of the fracture surface revealed a heavy oxide or deposit scale. (See NTSB Materials Laboratory Report.)

Logbook records show the engine was last overhauled at aircraft and engine total time 5,880 hours. At the time of the accident the aircraft and engine total time were 6,646 hours. Logbook records prior to December 12, 1995, had been lost. The engine overhaul had occurred prior to that date. No records concerning the engine overhaul were present in the remaining aircraft records. (See Aircraft and Engine Logbook Records.)

Aircraft

Registration
N43466
Reported as
Piper PA-28-140
Category
Airplane
Serial number
28-7425370
Airframe hours
6,646
Engine
Lycoming O-320-E3D, 150 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Wilson Air Services, LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · May 1, 2001 · 14 hours before
Departed
9A0 · Dahlonega
Airport
9A0 · Lumpkin County-Wimpys, runway 15, 3,035 × 50 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
37
Injuries
Serious
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Last flight review
March 14, 2001
Seat
Left
Flight hours
230 total · 26 in this make and model · 209 as pilot in command · 26 in the last 90 days · 2 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
250° at 7 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
81 °F, dew point 64 °F
Altimeter
29.97 inHg
Observed at
AHN, 45 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.

Other investigations on N43466 · 1

Matched to the same aircraft by N-number and date.