MIA90FA090

NTSB accident investigation · Butler Aerostar 601 · Lake Butler, FL · March 16, 1990

Accident · Minor injuriesField investigationFinal report
Date
March 15, 1990, 22:45 local (Mar 16, 1990, 03:45 UTC)
Place
Lake Butler, FL
Injuries
1 minor
Damage
Destroyed
Phase of flight
Enroute
Aircraft
N7443SButler Aerostar 601
Weather
Visual (VMC) · Night/dark
Status
Completed · report September 10, 1992
Report
Approved by Office Director
FAA report
19900315004499A
Case key
32552

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Inflight failure of the left engine which was caused by inadequate maintenance and inspection by company maintenance personnel resulting in heat damaged magneto leads as a result of a missing exhaust flange-to-turbocharger seal. In addition, the inflight power loss of the right engine was caused by the pilot's failure to follow the procedures in the airplane operating handbook and land as soon as possible resulting in fuel starvation of the right engine. Darkness was a related factor.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of engine power(total) - mech failure/malfCruise - normal
1 engine
Exhaust system,gasket - not installedCause
Maintenance,installation - improperCompany maintenance personnelCause
Exhaust system,turbocharger - leakCause
Ignition system,magneto grounding lead (p-lead) - shortedCause
Loss of engine power(total) - nonmechanicalCruise - normal
1 engine
Fluid,fuel - starvationCause
Flight manuals - not followedPilot in commandCause
Forced landingLanding - flare/touchdown
In flight collision with objectLanding - flare/touchdown
Light condition - dark nightFactor
Object - other
Object - tree(s)

Analysis

Shortly after leveling off at 14,000 ft the left engine quit. The pilot diverted to tampa, and 34 minutes later the right engine quit. During the subsequent forced landing the airplane collided with the roof of a covered sidewalk and then trees. Teardown of the left eng revealed that the seal between the exhaust flange & turbocharger was not installed; bolt clamp was finger tight. Heat had melted wiring harness & mag grounding leads insulation; both 'p' leads were grounded. Pilot stated that after losing the left eng he initiated a left tank to right engine crossfeed, and after 20 minutes of single eng flight in this configuration the right eng quit. Flight manual states to land as soon as possible in case of one eng failure. In addition, it warns that when flying on one eng & crossfeeding fuel, absolute coordinated flight must be maintained to prevent unporting of the tank's fuel pickup tube when the tank is not full.

Aircraft

Registration
N7443S
Reported as
Butler Aerostar 601 (AEROSTAR 6)
Category
Airplane
Serial number
61-0063
Airframe hours
3,234
Engine
Lycoming IO-540-AA1A5, 290 horsepower, reciprocating
Damage
Destroyed
Flight
Part 135
Registered owner
Top Flight Air Service
Airworthiness certificate
Standard, Normal
Last inspection
AAIP · February 7, 1990 · 42 hours before
Departed
CRG · Jacksonville, FL
Destination
Atlanta, GA
Flight plan
IFR

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
26
Certificates
Commercial, Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--no waivers/lim.
Seat
Left
Flight hours
4,548 total · 2,024 in this make and model · 3,835 as pilot in command · 350 in the last 90 days · 109 in the last 30 days · 5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Night/dark
Wind
120° at 4 knots
Visibility
7 statute miles
Lowest ceiling
None
Temperature
70 °F, dew point 57 °F
Altimeter
30.00 inHg
Observed at
GNV, 29 nm away

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.