NYC01IA126

NTSB incident investigation · Piper PA-31-350 · Newark, OH · April 20, 2001

Incident · No injuriesIncident investigationFinal report
Date
April 20, 2001, 13:00 local (17:00 UTC)
Place
Newark, OH
Injuries
2 uninjured
Damage
Minor damage
Phase of flight
Taxi
Aircraft
N4078LPiper PA-31-350
Weather
Instrument (IMC) · Day
Status
Completed · report November 6, 2001
Report
Approved by Office Director
Parties
FAA FSDO-25
FAA report
20010420012319I
Case key
52273

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

The company maintenance personnel's failure to comply with the service bulletin, which resulted in a fuel boost pump leakage and subsequent fire during taxi. A factor was the manufacturer's confusing service bulletin.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

FireTaxi - from landing
Maintenance,service bulletin/letter - not complied withCompany maintenance personnelCause
Fuel system,electric boost pump - leak
Maintenance,service bulletin/letter - confusingManufacturerFactor

Analysis

After landing, while taxing back to the ramp area, the pilot observed a fire in the left engine. He secured the engine and evacuated the airplane. Examination of the engine revealed that the fuel boost pump was leaking. At the time, the pump manufacturer had a service bulletin to inspect, and retorque if necessary, four screws that secured the pump valve assembly. Examination and testing of the pump at the manufacturer's facility revealed that the wrong set of four screws had been torqued. Discussions between the pump manufacturer and airplane operator revealed that there was some ambiguity in the current service bulletin, and the maintenance personnel were confused at to which four screws the bulletin referred to. Subsequently, the pump manufacturer revised the service bulletin.

Factual narrative

On April 20, 2001, about 1300 eastern daylight time, a Piper PA-31-350, N4078L, sustained minor damage while taxing at Newark-Heath Airport (VTA), Newark, Ohio. The certificated commercial pilot and passenger were not injured. Instrument meteorological conditions prevailed for the flight that originated from Fort Wayne, Indiana. An instrument flight rules flight plan was filed for the air taxi flight conducted under 14 CFR Part 135.

The pilot reported that after landing, while taxing to the ramp area, a fire was observed in the left engine. The pilot secured the engine, and then he and the passenger evacuated the airplane. Witnesses extinguished the fire with a handheld fire extinguisher.

Examination of the engine by a Federal Aviation Administration (FAA) inspector revealed a leak in the left engine fuel boost pump. The pump (Lear Romec model RG9080J7A) was sent to the manufacturer for further examination. Testing at the Lear Romec facility revealed that four screws, which secured the pump valve assembly, were not properly torqued.

Discussion between representatives at Lear Romec and the airplane operator revealed that there was some confusion among the operator's maintenance personnel about Lear Romec Service Bulletin 101SB020 Rev. 2. According to the service bulletin, the torque of the four screws that secured the pump valve assembly should be verified, and retorqued if necessary, at certain time intervals. However, there was another set of four screws that secured the pump housing cover, in addition to the four screws that secured the valve assembly.

The testing at the Lear Romec facility indicated that the wrong set of screws had been torqued. After testing the fuel boost pump and the discussion with the operator, Lear Romec issued Service Bulletin 101SB020 Rev. 3, which clarified the correct screws to torque.

Aircraft

Registration
N4078L
Reported as
Piper PA-31-350
Category
Airplane
Serial number
PA31-81520060
Airframe hours
10,334
Engines
Lycoming TIO-540-J2BD, 350 horsepower, reciprocatingLycoming TIO-540-J2BD, 350 horsepower, reciprocating
Damage
Minor damage
Fire
On-Ground
Flight
Part 135
Registered owner
Crow Executive Air
Airworthiness certificate
Standard, Normal
Last inspection
Continuous airworthiness · February 28, 2001 · 48 hours before
Departed
FWA · Fort Wayne, IA
Destination
VTA · Newark, OH
Flight plan
IFR
Airport
VTA · Newark-Heath Airport, runway 09, 4,649 × 75 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
25
Injuries
None
Certificates
Commercial, Flight instructor
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
July 1, 2000
Seat
Left
Flight hours
1,976 total · 227 in this make and model · 1,768 as pilot in command · 145 in the last 90 days · 68 in the last 30 days · 2 in the last 24 hours

Weather

Conditions
Instrument (IMC) · Day
Wind
160° at 7 knots
Visibility
2 statute miles
Lowest ceiling
600 ft broken
Temperature
46 °F, dew point 45 °F
Altimeter
30.12 inHg
Observed at
VTA

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.