NYC03LA196

NTSB accident investigation · Cessna 180D · Greenville, ME · September 7, 2003

Accident · Minor injuriesLimited investigationFinal report
Date
September 7, 2003, 10:28 local (14:28 UTC)
Place
Greenville, ME
Injuries
2 minor
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N6445XCessna 180D
Weather
Visual (VMC) · Day
Status
Completed · report December 28, 2004
Report
Approved by Office Director
Parties
FAA
FAA report
20030907025699A
Case key
57896

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

The inadequate installation and inspection of an aileron cable by maintenance personnel, which resulted in a loss of control in-flight and subsequent collision with water.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Loss of control - in flightTakeoff - initial climb
Flight control,aileron attachment - separation
Maintenance,installation - improperOther maintenance personnelCause
Maintenance,inspection - inadequateOther maintenance personnelCause
In flight collision with terrain/waterDescent - uncontrolled
Terrain condition - water

Analysis

The private pilot was receiving a refresher course in seaplane flying. While conducting the fifth takeoff of the day, with the private pilot at the controls, the private pilot observed that he had no aileron control as the airplane lifted off from the lake. After the flight instructor assumed the controls, the airplane rolled to the right, impacted the water, and sank to a depth of 60 feet. Examination of the wreckage revealed that a turnbuckle was separated from the right aileron cable. The turnbuckle was not safety-wired. The airplane had accumulated about 55 hours of operation since it's last annual inspection. Examination of the airplane's engine maintenance logs revealed an entry that stated, "Removed and replaced left and right aileron control cables, 0752015-22. Replace aileron carry thru cable, 0510105-12, IAW Chapter 6-6-18 A,B,C. Rigged IAW par 6-20 A, thru I." The entry was signed and acknowledged, "I certify this Aircraft has been inspected I/A/W an annual inspection and determined to be in an airworthy condition."

Factual narrative

On September 7, 2003, at 1028 eastern daylight time, a Cessna 180D amphibian, N6445X, was substantially damaged while departing from Moosehead Lake, Greenville, Maine. The certificated flight instructor and private pilot received minor injuries. Visual meteorological conditions prevailed, and no flight plan was filed for the local flight conducted under 14 CFR Part 91.

According to the pilot, he was providing the private pilot a refresher course in seaplane flying. While conducting the fifth takeoff of the day, with the private pilot at the controls, the private pilot observed that he had no aileron control as the airplane lifted off from the lake. After the flight instructor assumed the controls, the airplane rolled to the right, impacted the water, and sank to a depth of 60 feet.

A Federal Aviation Administration inspector examined the wreckage after the accident. He observed substantial damage to the left and right wings, and the fuselage. The inspector also observed that a turnbuckle was separated from the right aileron cable. The turnbuckle was not safety-wired.

The airplane had accumulated about 55 hours of operation since it's last annual inspection. Examination of the airplane's engine maintenance logs revealed an entry that stated, "Removed and replaced left and right aileron control cables, 0752015-22. Replace aileron carry thru cable, 0510105-12, IAW Chapter 6-6-18 A,B,C. Rigged IAW par 6-20 A, thru I." The entry was signed and acknowledged, "I certify this Aircraft has been inspected I/A/W an annual inspection and determined to be in an airworthy condition."

Aircraft

Registration
N6445X
Reported as
Cessna 180D
Category
Airplane
Serial number
18050945
Airframe hours
7,055
Engine
Continental O-470, 235 horsepower, reciprocating
Damage
Substantial damage
Flight
Instructional · Part 91
Registered owner
M and F Aircraft, LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · June 17, 2004 · 51 hours before
Departed
NONE · Greenville, ME
Airport
NONE

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew · 2

As NTSB recorded them. NTSB leaves out names.

Role
Flight instructor
Age
56
Injuries
Minor
Certificates
Airline transport, Flight instructor, Flight engineer, Commercial
Airplane ratings
Single-engine land, Multi-engine land, Single-engine sea
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Last flight review
February 26, 2003
Seat
Right
Flight hours
24,000 total · 200 in this make and model · 16,000 as pilot in command · 450 in the last 90 days · 75 in the last 30 days · 8 in the last 24 hours
Role
Pilot
Age
52
Injuries
Minor
Certificate
Private
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Valid Medical--w/ waivers/lim
Last flight review
December 15, 2002
Seat
Left
Flight hours
650 total · 15 in this make and model · 500 as pilot in command · 25 in the last 90 days · 10 in the last 30 days · 0 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Variable at 6 knots
Visibility
10 statute miles
Lowest ceiling
None
Temperature
64 °F, dew point 50 °F
Altimeter
29.94 inHg
Observed at
GNR

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.