NYC07CA057

NTSB accident investigation · Foley James Searey · Danbury, CT · January 18, 2007

Accident · No injuriesData collectionFinal report
Date
January 18, 2007, 15:15 local (20:15 UTC)
Place
Danbury, CT
Injuries
2 uninjured
Damage
Substantial damage
Phase of flight
Landing
Aircraft
N477EMFoley James Searey
Weather
Visual (VMC) · Day
Status
Completed · report April 2, 2007
Report
Approved by Office Director
Parties
FAA FSDO-03
FAA report
20070118001499A
Case key
65171

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

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Probable cause

Collapse of the left main landing gear due to previous damage. A factor in the accident was the inadequate annual condition inspection.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Gear collapsedLanding
Landing gear,main gear - collapsed
Landing gear - previous damageCause
Maintenance,annual inspection - inadequateCompany maintenance personnelFactor

Analysis

During a pre-buy and annual condition inspection of an amateur built Searey, the mechanic advised the pilot that the airplane's landing gear was out of adjustment. According to the airplane's maintenance records, the mechanic removed two bolts from the gear retraction drag links that were "to short," and replaced them with longer ones. He also found that the bolts were hitting the over center links and "repositioned the washers for more clearance." He then performed a retraction and extension test of the landing gear. Two landings later, the left main gear collapsed. The airplane slid off the side of the runway, struck a taxiway sign and was substantially damaged. During a postaccident examination by the airplane kit manufacturer, it was discovered that the "lock arms" were carrying the landing gear loads instead of the flat portion of the "angle" assembly, which normally rested against a wear pad. Further examination revealed that, sometime prior to the accident the bulkhead upright tubes had been bent outwards and the forked end of the hydraulic ram was out of adjustment and could not fully retract, keeping the knee joint from traveling into the over-center locking position.

Factual narrative

During a pre-buy and annual condition inspection of an amateur built Searey, the mechanic advised the pilot that the airplane's landing gear was out of adjustment. According to the airplane's maintenance records, the mechanic removed two bolts from the gear retraction drag links that were "to short," and replaced them with longer ones. He also found that the bolts were hitting the over center links and "repositioned the washers for more clearance." He then performed a retraction and extension test of the landing gear. Two landings later, the left main gear collapsed. The airplane slid off the side of the runway, struck a taxiway sign and was substantially damaged. During a postaccident examination by the airplane kit manufacturer, it was discovered that the "lock arms" were carrying the landing gear loads instead of the flat portion of the "angle" assembly, which normally rested against a wear pad. Further examination revealed that, sometime prior to the accident the bulkhead upright tubes had been bent outwards and the forked end of the hydraulic ram was out of adjustment and could not fully retract, keeping the knee joint from traveling into the over-center locking position.

Aircraft

Registration
N477EM
Reported as
Foley James Searey
Category
Airplane, amateur-built
Serial number
1DK178
Airframe hours
121
Engine
Rotax 914 UL2, 115 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
DAL Companies
Airworthiness certificate
Special, Experimental (Special)
Last inspection
Annual · January 1, 2007 · 3.5 hours before
Departed
N41 · Waterbury, CT
Destination
DXR · Danbury, CT
Airport
DXR · Danbury Municipal Airport, runway 17, 3,135 × 100 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
59
Injuries
None
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, With waivers/limitations
Last flight review
January 1, 2007
Seat
Left
Flight hours
2,138 total · 7 in this make and model · 2,138 as pilot in command · 7 in the last 90 days · 7 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Visibility
1.5 statute miles
Lowest ceiling
2,400 ft overcast
Temperature
32 °F, dew point 28 °F
Altimeter
30.37 inHg
Observed at
DXR

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.