NYC93IA059

NTSB incident investigation · Boeing 737-130 · Newark, NJ · March 15, 1993

Incident · No injuriesIncident investigationFinal report
Date
March 15, 1993, 09:20 local (14:20 UTC)
Place
Newark, NJ
Injuries
61 uninjured
Damage
No damage
Phase of flight
Initial climb
Aircraft
N14212Boeing 737-130
Weather
Visual (VMC) · Day
Status
Completed · report May 10, 1994
Report
Approved by Office Director
Safety recommendations
Yes
FAA report
19930315011899I
Case key
37242

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

Inadequate maintenance/inspection by company maintenance personnel, the manufacturer's inadequate inspection and/or replacement procedures for the aileron cables, and subsequent failure of the 'down' aileron control cable due to wear.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Airframe/component/system failure/malfunctionTakeoff - initial climb
Flt control syst,aileron control cable/rod - wornCause
Flt control syst,aileron control cable/rod - failure,totalCause
Maintenance,inspection - inadequateCompany maintenance personnelCause
Procedure inadequateManufacturerCause

Analysis

Immediately after lift-off, the airplane rolled left, but the pilot controlled the roll with right aileron. The left aileron was observed in a full up position. The captain elected to return & land at the airport. With snow on the run- way, he decided to use 15 degree wing flaps until 300', then extend the flaps to 30 degrees. He said he needed full right aileron to maintain control once the flaps were extended to 30 degrees. An exam revealed the left 'down' aileron cable (for down movement) had broken. Also, the left 'up' aileron cable & both right aileron cables were worn & were replaced. Metallurgical examination revealed numerous worn strands in the cables. A 'c' check/inspection of the aileron cables had been accomplished on 12/20/92 (580 flight hours before incident) via procedures. Procedures lacked details & no service life was established for aileron control cables. The 1968 model airplane had about 59,000 flight hours; no record of previous cable replacement was found.

Aircraft

Registration
N14212
Reported as
Boeing 737-130
Category
Airplane
Serial number
19029
Airframe hours
58,997
Engine
P&W JT8D, 14,500 horsepower, turbo fan
Damage
No damage
Flight
Part 121
Operator
Continental Airlines
Registered owner
Continental Airlines
Airworthiness certificate
Standard, Normal
Last inspection
Continuous airworthiness · December 20, 1992 · 580 hours before
Departed
EWR
Destination
GSO · Greensboro, NC
Flight plan
IFR
Airport
EWR · Newark Intl, runway 22R, 9,300 × 150 ft, asphalt

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
58
Certificate
Airline transport
Airplane ratings
Multi-engine land, Single-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
29,600 total · 14,000 in this make and model

Weather

Conditions
Visual (VMC) · Day
Wind
240° at 11 knots
Visibility
20 statute miles
Lowest ceiling
None
Temperature
19 °F

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.