NYC95IA106

NTSB incident investigation · Douglas DC-8-71 · Louisville, KY · May 13, 1995

Incident · No injuriesIncident investigationFinal report
Date
May 13, 1995, 00:29 local (04:29 UTC)
Place
Louisville, KY
Injuries
3 uninjured
Damage
Minor damage
Phase of flight
Landing
Aircraft
N707UPDouglas DC-8-71
Weather
Visual (VMC) · Night/bright
Status
Completed · report February 27, 1996
Report
Approved by Office Director
FAA report
19950513011479I
Case key
38872

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the incident.

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Probable cause

preexisting crack(s) on the inside surface of the right main landing gear cylinder, and the subsequent fracture of the cylinder, which resulted in a collapse of the right main landing gear.

Sequence of events

NTSB’s coding before 2008: each occurrence and phase of flight, and the causes and factors under it. The codes are defined in NTSB’s coding manual.

Main gear collapsedLanding - roll
Landing gear,main gear strut - crackedCause
Landing gear,main gear strut - fracturedCause

Analysis

The DC-8-71 landed, and then on rollout, it settled to the right, allowing the #3 and #4 engine cowlings to settle onto the runway. An investigation revealed the right main landing gear cylinder had failed circumferentially, just above the retract cylinder attach point. The landing gear then rotated and collapsed rearward. Metallurgical examination of the landing gear cylinder revealed preexisting cracks on the inside surface. The cause of the cracking was not verified.

Factual narrative

On May 13, 1995, at 0029 eastern daylight time, a Douglas DC-8-71, N707UP, operated by United Parcel Service as flight 559, received minor damage while landing at Standiford Field, Louisville, Kentucky. The three airline tansport pilots were not injured. Visual meteorological conditions prevailed, and the flight, which had departed from Minneapolis, Minnesota, at 2304, was operated on an instrument flight rules (IFR) flight plan, under 14 CFR Part 121.

In the NTSB Report, the flight crew stated:

...All normal checklists were completed with the landing gear confirmed "down - 3 green". A stabilized approach was flown to touchdown on speed and a normal landing was made.

Shortly after the spoilers deployed, the aircraft began shuddering and settled to the right. Full opposite aileron could not bring the wing back to level. Engine fire warnings sounded for engines #3 and #4 as we continued down the runway. Fire handles were pulled and the fire warning lights extinguished. Aircraft came to a full stop and the tower was advised of our emergency situation.

Accomplished shutdown. Did not fire bottles. Smoke started filling the cockpit. We then made an emergency evacuation using the escape slide....

Examination of the airplane disclosed that the outer cylinder of the right main landing gear had failed circumferentially, approximately 3 inches above the landing gear retract cylinder attach point. The landing gear wheels swiveled and one tire was blown. When the landing gear collapsed, the number 3 and 4 engines cowlings contacted the runway.

The failed portions of the landing gear were forwarded to the NTSB Laboratory for examination. According to the report by the Safety Board Metallurgist:

...Initial visual examination of the as-received fracture faces uncovered chevron and river markings emanating from the forward area of the cylinder where the side brace lugs joined the main body of the cylinder...The deepest crack penetrated about 0.2 inches into the wall of the cylinder. When combined, the area showing crack arrest positions covered about 3 inches of the cylinder's ID circumference. The remaining fracture outside of the crack positions appeared typical of overstress separation....

The small discolored zones...appeared to be the initiation locations for the larger semielliptical areas. All the small discolored zones were less than 0.014 inches deep. It was also noted that many of the larger semielliptical areas were actually made up of several independently initiating and propagating crack fronts that joined together to form a larger front....

Longitudinal metallographic specimens...revealed microstructures typical of quenched and tempered martensite with no indication of grinding burns or other abnormal features....

Aircraft

Registration
N707UP
Reported as
Douglas DC-8-71
Category
Airplane
Serial number
45907
Airframe hours
3,344
Engine
CFM CFM56-2C, 22,000 lbs thrust, turbo fan
Damage
Minor damage
Flight
Part 121
Registered owner
United Parcel Service
Airworthiness certificate
Standard, Transport
Last inspection
Continuous airworthiness · May 12, 1995
Departed
MSP · Minneapolis, MN
Destination
SDF
Flight plan
IFR
Airport
SDF · Standiford Field, runway 19, 10,001 × 150 ft, concrete

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
37
Certificates
Airline transport, Commercial, Flight engineer
Airplane ratings
Single-engine land, Multi-engine land
Instrument ratings
Airplane
Medical
Class 1, Valid Medical--w/ waivers/lim
Seat
Left
Flight hours
9,600 total · 25 in this make and model · 7,080 as pilot in command · 40 in the last 90 days · 25 in the last 30 days · 4 in the last 24 hours

Weather

Conditions
Visual (VMC) · Night/bright
Wind
120° at 6 knots
Visibility
7 statute miles
Lowest ceiling
None
Temperature
57 °F, dew point 52 °F
Altimeter
29.00 inHg
Observed at
SDF

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.