WPR18LA256

NTSB accident investigation · Cirrus SR22 · Kennett, MO · September 7, 2018

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
September 7, 2018, 15:00 local (20:00 UTC)
Place
Kennett, MO
Injuries
2 minor
Damage
Substantial damage
Phase of flight
Initial climb
Aircraft
N131TXCirrus SR22
Defining event
Initial climb: Fuel related
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
FAA, Continental Motors, Cirrus Aircraft
FAA report
20180907013229A
Case key
98263

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

The pilot’s inadvertent activation of the fuel pump control rocker switch, which resulted in a loss of engine power shortly after takeoff. Contributing to the accident was the pilot’s distraction with an entangled headset cord.

Findings · 4

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fuel systemAircraft › Aircraft systems · Unintentional use/operationCirrus Design SR22T: 3 casesAll aircraft: 181 casesProbable cause
Attention/monitoring: attentionPersonnel issues › Psychological · PilotCirrus Design SR22T: 1 caseAll aircraft: 226 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

During the takeoff roll, the pilot realized that his headset active noise reduction (ANR) function was inoperative. He tugged on the headset cord to access the ANR control module, but the module was stuck between his seat and the center console, and he returned his attention to continuing the takeoff. When the airplane was about 200 ft above ground level, the pilot engaged the autopilot, then leaned down to focus on freeing the control module. A few seconds later, and without freeing the module, the pilot noticed a significant decrease in engine noise and power. He sat upright, verified that the engine power and mixture levers were correctly positioned, and began scanning the instrument panel, but was unable to restore engine power. About the same time, the aural "sink rate" warning began sounding. Based on the airplane's low altitude and his evaluation of the surrounding terrain, the pilot chose to deploy the airframe parachute system, even though the airplane’s height above the ground was below the minimum recommended deployment altitude. The airplane impacted the ground under canopy, resulting in substantial damage to the fuselage. It is likely that, during his attempt to free the headset control module, the pilot inadvertently and unknowingly repositioned the unguarded three-position fuel pump control rocker switch, located on the center console, to the HIGH BOOST/PRIME position. This selection resulted in the loss of engine power.

Factual narrative

Cirrus Post-Accident Actions About 4 months before the accident, Cirrus began implementing software changes intended to prevent improper operation of the electric fuel boost pump. The approach consisted of a software-controlled lockout feature that was to be retroactively applied to all SR22T model Cirrus airplanes via service bulletins (SBs). The revised software locks out the high boost function of the pump (when HIGH BOOST/PRIME is selected) until the airplane reaches a pressure altitude of 10,000 feet; this prevents an engine power loss at low altitudes due to improper selection of HIGH BOOST/PRIME. The SBs differed slightly as a function of whether the airplanes were equipped with the "Perspective" or "Perspective Plus" avionics platforms. Perspective Plus-equipped airplanes were first addressed by SB2X-42-14, issued on May 30, 2018. Perspective-equipped airplanes (the accident airplane model) were first addressed by SB2X-42-15, issued on November 14, 2018, about 2 months after the accident. That SB was superseded by SB2X-42-17, issued on March 18, 2019. SB2X-42-16, issued February 1, 2019, addressed a total of 48 new-production model year 2019 airplanes. Although Cirrus categorized all these SBs as "mandatory," compliance was not mandated by the FAA. All subsequent new-production Cirrus airplanes are equipped with the lockout software. Electric Fuel Boost Pump The airplane was equipped with an electrically powered fuel boost pump. A three-position (boost, off, high boost/prime) rocker switch to control the fuel pump was located on the horizontal surface of the center console between the two forward seats, just left of the engine power lever. (see Figure 1.) The fuel pump is unpowered (off) when the switch is in its neutral position. Depressing the forward end of the switch face powers the pump in the BOOST mode, which is used for takeoff, climb, landing, and switching fuel tanks. Depressing the aft end of the switch face powers the pump in the HIGH BOOST/PRIME mode, which is used to prime the engine before engine start, and for suppressing vapor formation in flight above 18,000 ft with hot fuel. The switch was not guarded or otherwise physically protected from inadvertent operation. Figure 1. Fuel Boost Pump Switch The Pilot’s Operating Handbook Systems Description section entitled Fuel Pump Operation stated: "To prevent over-priming during low power settings, the system uses a lockout relay that only allows HIGH BOOST/PRIME fuel pump operation when manifold pressure is greater than 24 in. Hg," and when the engine manifold pressure exceeded 24 in. Hg, "pressing HIGH BOOST/PRIME will turn the pump on in low-speed mode." On September 7, 2018, about 1500 central daylight time, a Cirrus SR-22T airplane, N131TX, was substantially damaged when it was involved in an accident near Kennett, Missouri. The private pilot and passenger sustained minor injuries. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight.During the takeoff roll, the pilot realized that the noise-reduction function of his active noise reduction (ANR) headset was not operating. Because ANR function activation is controlled by a button on a control module located on the headset cord, the pilot tugged on the cord to access and engage the ANR button; however, the pilot could not operate the control module because it was wedged between his seat and the center console. The pilot continued the takeoff with the intention of waiting until he was airborne to free the module. When the airplane was about 200 ft above ground level (agl), the pilot engaged the autopilot, which was set for a capture altitude of 3,000 ft mean sea level (about 2,700 ft agl). He then leaned down and focused on attempting to free the control module. Within a few seconds, and without freeing the module, the pilot sensed a significant decrease in engine noise and power. He sat upright, verified that the engine power and mixture levers were correctly positioned, and then began scanning the instrument panel. About the same time, the aural "sink rate" warning began annunciating. The pilot was unable to discern the cause of the engine power loss. He asked his wife (who was not a pilot but was familiar with the airplane) what their altitude was, and she promptly responded "640" ft. The airplane was equipped with the Cirrus Airframe Parachute System (CAPS). The pilot realized that the airplane height above the ground was very close to, or possibly below, the minimum recommended CAPS deployment altitude, but he decided that, based on the surrounding terrain, CAPS deployment appeared to be his best option for survival. The extraction rocket fired, the parachute opened, and the airplane impacted the ground during its first tail-first swing after the parachute opened and came to rest upright in a field. The fuselage was substantially damaged. The pilot noted that it was possible that he had inadvertently and unknowingly re-positioned the fuel boost pump switch, located on the center console, to the HIGH BOOST/PRIME position when he was attempting to free his headset control module. Examination of the wreckage revealed that the CAPS parachute was still attached to the airplane. The engine and cowling were almost completely fracture-separated from the fuselage. The windshield was fractured into multiple pieces. The headset cord was wrapped around the engine power lever, and the fuel pump switch was in the HIGH BOOST/PRIME position. No other non-impact damage or abnormalities were observed.

Aircraft

Registration
N131TX
Reported as
Cirrus SR22 (T)
Category
Airplane
Serial number
0230
Built
2011
Airframe hours
2,310
Engine
Continental TSIO-550, 315 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Airworthiness certificate
Standard, Normal
Last inspection
Annual · February 5, 2018
Departed
TKX · Kennett, MO
Destination
ARB · Ann Arbor, MI
Flight plan
IFR
Airport
TKX · Kennet, runway 18, 3,012 × 75 ft
Equipment
Airframe parachute, Stall warning system

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
62
Injuries
Minor
Certificate
Private
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Class 3, Without waivers/limitations
Last flight review
May 1, 2018
Seat
Front
Restraint
4-point
Flight hours
1,351 total · 1,180 in this make and model · 1,264 as pilot in command · 19 in the last 90 days · 3 in the last 30 days · 3 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
150° at 7 knots, gusting 12
Visibility
8 statute miles
Lowest ceiling
None
Temperature
86 °F, dew point 75 °F
Altimeter
29.94 inHg
Observed at
TKX, 2 nm away

Docket · 17

The files NTSB released with the investigation on May 25, 2021, on NTSB’s docket system: statements, records, photos and specialists’ reports. 8.2 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.