WPR20LA098

NTSB accident investigation · Flight Design Ctls · Encino, NM · March 4, 2020

Accident · Minor injuriesClass 3 · LimitedFinal report
Date
March 4, 2020, 12:40 local (19:40 UTC)
Place
Encino, NM
Injuries
1 minor
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N505MAFlight Design Ctls
Defining event
Enroute: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
FAA-FSDO
FAA report
20200304001559A
Case key
101031

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A partial loss of engine power due to fuel starvation, which likely resulted from a leak in the fuel system.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Fluids: fuelAircraft › Fluids/misc hardware · Fluid levelFlight Design CTLS: 6 casesAll aircraft: 1,695 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

During the preflight inspection, the pilot conducted a visual fuel level check through the sight gauges in each wing. He determined that right wing had 7 gallons of fuel and the left wing had 6 gallons of fuel which he deemed was enough for a one-hour local flight. About 35 minutes after take-off, the engine started to "surge". The pilot manipulated the throttle lever several times, but there were no corresponding responses from the engine. The pilot elected to land on a nearby road; however, as he turned from base to final for the road, the engine "surged to life." The landing gear contacted the grass, and the airplane subsequently came to rest inverted. A postaccident examination of the airplane revealed an unmeasured amount of fuel in the right wing, and the left wing appeared to be empty. The gascolator drain valve was opened and no liquid was drained. Because the gascolator was located at the lowest point in the fuel system and contained no fluid, it is likely the engine was starved of fuel. An accumulation of dirt was noted on the fuselage lower belly skin (in the vicinity where a fuel drain tube exits the engine compartment), which was consistent with evidence of a previous fuel leak. Additionally, the area around the engine-driven fuel pump also exhibited evidence of a previous leak. The location of the potential leak could not be determined based on available information.

Factual narrative

On March 4, 2020, at 1240 mountain standard time, a Flight Design CTLS airplane, N505MA, was substantially damaged when it was involved in an accident near Encino, New Mexico. The pilot sustained minor injuries. The airplane was operated as a Title 14 Code of Federal Regulations Part 91 personal flight. During a preflight inspection, the pilot conducted a visual fuel level check through the sight gauges in each wing. He determined that right wing had 7 gallons of fuel and the left wing had 6 gallons of fuel which he deemed was enough for a one-hour local flight. About 35 minutes after take-off, the engine started to "surge." The pilot manipulated the throttle lever several times, but there were no corresponding responses from the engine. The pilot elected to land on a nearby road; however, as he turned from base to final for the road, the engine "surged to life." The landing gear contacted the grass, and the airplane subsequently came to rest inverted, substantially damaging the wings and the fuselage. A postaccident examination was conducted after the airplane was removed from the accident site. The engine remained attached to the airframe and all engine accessories remained attached to the engine via their respective mounts. The top spark plugs were removed and exhibited normal wear signatures. The engine crankshaft was rotated by hand using the propeller; rotational continuity was confirmed throughout the engine and valve train. Thumb compression and suction was also confirmed on all four cylinders. The engine-driven fuel pump was disassembled and the diaphragm appeared normal. However, the fuel pump vent/overflow hose nipple was missing the drain hose which is designed to be routed to a safe neutral air pressure area. Additionally, the area around the fuel pump had evidence of a previous leak. The gascolator drain valve was opened and no liquid was drained. Additionally, the gascolator housing was removed and the filter was missing. Both wings were removed during the recovery operation. The right wing contained an unmeasured amount of fuel and the left wing appeared to be empty. Low air pressure applied to the right wing fuel line fitting resulted in fuel expelled through the vent tube. Low air pressure applied to the left wing resulted in no fuel or air being expelled through the vent tube. Both wing fuel tank caps remained secure; no fuel samples were obtained from the right wing. Examination of the fuselage lower belly skin aft of the engine compartment found an accumulation of dirt in the vicinity of the fuel drain tube which exited the engine compartment in this area. A sample of the accumulated dirt was secured for further examination. The sample of dirt was examined at the NTSB Materials Laboratory using a Fourier Transform Infrared spectrometer to collect and process infrared wavelength absorbance spectra of the unknown material. A spectral library comparison search was performed on the residue spectrum which found spectral matchedto several clays. The search and the combination of spectral peaks indicate that the residue consisted mainly of soil. The presence of any hydrocarbons such as fuel or oil may have been masked by the strong spectrum of the soil present in the sample.

Aircraft

Registration
N505MA
Reported as
Flight Design Ctls (UNDESIGNATED SERIES)
Category
Airplane
Serial number
F-08-05-08
Built
2008
Airframe hours
638
Engine
Rotax 912 ULS, 100 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Operator
Mauldin Aviation LLC
Registered owner
Mauldin Aviation LLC
Airworthiness certificate
Special, Special light-sport (Special)
Last inspection
Annual · April 6, 2019
Departed
0E0 · Moriarty, NM
Equipment
Electronic flight bag or handheld device, Electronic multifunction display, Electronic primary flight display, Airframe parachute, Angle of attack indicator, Auto-pilot

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
79
Injuries
Minor
Certificate
Commercial
Airplane ratings
Single-engine land
Instrument ratings
Airplane
Medical
Sport pilot
Seat
Left
Restraint
4-point
Flight hours
2,173 total · 329 in this make and model · 2,034.8 as pilot in command · 14.6 in the last 90 days · 3.9 in the last 30 days · 0.5 in the last 24 hours

Weather

Conditions
Visual (VMC) · Day
Wind
Calm
Lowest ceiling
None
Temperature
55 °F
Altimeter
30.00 inHg
Turbulence
Light
Observed at
KCQC, 20 nm away

Docket · 5

The files NTSB released with the investigation on April 26, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 34.1 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.