WPR21LA020

NTSB accident investigation · Piper PA-28-180 · Show Low, AZ · October 21, 2020

Accident · No injuriesClass 3 · LimitedFinal report
Date
October 21, 2020, 11:17 local (18:17 UTC)
Place
Show Low, AZ · Highway
Injuries
1 uninjured
Damage
Substantial damage
Phase of flight
Enroute
Aircraft
N7405WPiper PA-28-180
Defining event
Enroute-cruise: Loss of engine power (partial)
Weather
Visual (VMC) · Day
Status
Completed
Report
Approved by Office Director
Investigation class
Class 3
NTSB office
Western Pacific Region
Parties
FAA
FAA report
20201021019669A
Case key
102177

From the NTSB’s public API. By law, NTSB reports can’t be used as evidence in lawsuits over the accident.

On this page

Probable cause

A partial loss of engine power due to the failure of the No. 4 cylinder exhaust valve.

Findings · 1

NTSB’s coded findings. Those marked are part of the probable cause; the rest are factors or other findings. Under each, the cases with the same finding.

Engine (reciprocating): recip eng cyl sectionAircraft › Aircraft power plant · MalfunctionPiper PA-28-180: 3 casesAll aircraft: 373 casesProbable cause

Sequence of events

The events NTSB coded, in order, by phase of flight. The defining event is the one that best describes the accident. Under each, the cases with the same event anywhere in their sequence.

Analysis

The pilot reported that, while in cruise flight about 8,000 ft mean sea level, there was a loud bang followed by severe engine vibration and the engine lost partial power. The pilot attempted to troubleshoot; however, the engine continued to produce less than full power. The pilot declared an emergency and performed a forced landing to a highway, during which the airplane’s right wing impacted a barbed wire fence, resulting in substantial damage. Examination of the engine revealed a stuck exhaust valve on the No. 4 cylinder. The exhaust valve head had separated from the valve stem. The loose valve head was found in the cylinder’s combustion chamber; the combustion chamber and piston dome exhibited damage consistent with repeated contact with the valve head. The loss of engine power is consistent with the failure of the No. 4 cylinder exhaust valve; however, the reason for the valve failure could not be determined based on the available information.

Factual narrative

On October 21, 2020, about 1117 mountain standard time, a Piper PA-28-180 airplane, N7405W, was substantially damaged when it was involved in an accident near Show Low, Arizona. The pilot was not injured. The airplane was operated as a Title 14 Code of Federal Regulations (CFR) Part 91 personal flight. The pilot reported that, while in cruise flight about 8,000 ft mean sea level, there was a loud bang followed by severe engine vibration and the engine lost partial power. The pilot attempted to troubleshoot; however, the engine continued to produce about 1,600 to 1,700 rpm. The pilot declared an emergency and performed a forced landing to a highway, during which the airplane’s right wing impacted a barbed wire fence. Examination of the engine revealed a stuck exhaust valve on the No. 4 cylinder. The exhaust valve head had separated from the valve stem. The loose valve head was found in the cylinder’s combustion chamber; the combustion chamber and piston dome exhibited damage consistent with repeated contact with the valve head.

Aircraft

Registration
N7405W
Reported as
Piper PA-28-180
Category
Airplane
Serial number
28-1291
Airframe hours
4,551.8
Engine
Lycoming O-360, 180 horsepower, reciprocating
Damage
Substantial damage
Flight
Personal · Part 91
Registered owner
Avra Valley Flyers LLC
Airworthiness certificate
Standard, Normal
Last inspection
Annual · May 27, 2020
Departed
KAVQ · Marana, AZ
Flight plan
VFR
Equipment
ADS-B

Matched to the registry by N-number and the event date; the registry’s history has gaps, so older matches can be wrong. Compare the reported make and model.

Flight crew

As NTSB recorded them. NTSB leaves out names.

Role
Pilot
Age
34
Injuries
None
Certificate
Commercial
Airplane ratings
Single-engine land
Instrument ratings
Airplane, Helicopter
Medical
Class 3, Without waivers/limitations
Last flight review
September 17, 2020
Seat
Left
Flight hours
1,885 total · 15 in this make and model · 1,100 as pilot in command · 36 in the last 90 days · 25 in the last 30 days

Weather

Conditions
Visual (VMC) · Day
Wind
240° at 10 knots, gusting 15
Visibility
9 statute miles
Lowest ceiling
None
Temperature
75 °F, dew point 14 °F
Altimeter
30.16 inHg
Observed at
KSOW

Docket · 3

The files NTSB released with the investigation on November 8, 2022, on NTSB’s docket system: statements, records, photos and specialists’ reports. 2.7 MB in all.

FAA reports on this event · 1

The FAA’s own accident and incident reports, matched to the aircraft by N-number and date.