SDR 030521

Service difficulty report · Fitting · Helio H295

Difficulty date
May 14, 2003
Submitted
May 21, 2003
Operation
General aviation
Make and model
Helio H295
Aircraft serial
1436
Aircraft time
7,000 hours
Part
Fitting
Part number
3910104001
Condition
Cracked
Location
Wing
Stage of operation
IN
How discovered
D
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPPER WING ATTACH FITTINGS ON BOTH WINGS ARE CRACKED. THE CRACKS APPEAR ON THE FACE OF THE LEFT FITTING AND THE INSIDE CORNER OF THE RIGHT FITTING, THE FACES OF WHICH GO AGAINST THE SPAR CARRY THRU. FRETTING IS PRESENT BETWEEN THE FITTING AND SPAR ON THE RIGHT WING. TO DATE WE HAVE FOUND 9 CRACKED FITTINGS OF 30 WINGS INSPECTED. TIMES IN SERVICE RANGE FROM 5087 TO OVER 16,000 HOURS. CRACKS WILL OFTEN RUN PARALLEL TO THE AXIS OF THE BARREL NUT. SOME FITTINGS EXHIBIT A CIRCULAR BRINNELED AREA WHERE THE FITTING CONTACTS THE CARRY THRU. CRACKS CAN APPEAR IN THE CIRCUMFERENCE OF THE IMPRESSION OR RADIATE IN OR OUT FROM THE CIRCUMFERENCE OF THE IMPRESSION. SOMETIMES CORROSION IS PRESENT IN THE CRACK AREA.

More about the Helio H-295