SDR 030815

Service difficulty report · Attach Fitting · Helio H295

Difficulty date
August 15, 2003
Submitted
August 15, 2003
Operation
General aviation
Aircraft
N60JA
Make and model
Helio H295
Aircraft serial
1240
Engine
Lyc GO480G1D6
Part
Attach Fitting
Part number
3910104001
Condition
Cracked
Location
Wing
Stage of operation
IN
How discovered
D
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

UPPER WING ATTACH FITTINGS ARE CRACKED. THE CRACKS APPEAR ON THE FACE OF THE FITTINGS THAT GO AGAINST THE SPAR CARRY THRU. IN SOME CASES THE CRACKS CAN BE DETECTED INSIDE THE BARREL NUT BORE. 3 OF THE 4 FITTINGS ON THIS PLANE ARE CRACKED. TIMES IN SERVICE RANGE FROM 5087 TO OVER 16,000 HOURS. CRACKS WILL OFTEN RUN PARALLEL TO THE AXIS OF THE BARREL NUT. SOME FITTINGS EXHIBIT A CIRCULAR BRINNELED AREA WHERE THE FITTING CONTACTS THE CARRY THRU. CRACKS CAN APPEAR IN THE CIRCUMFERENCE OF THE IMPRESSION OR RADIATE IN OR OUT FROM THE CIRCUMFERENCE OF THE IMPRESSION. SOMETIMES CORROSION IS PRESENT IN THE CRACK AREA.

More about the Helio H-295