Service difficulty report · Control Cable · Cessna 172N

Difficulty date
April 26, 2002
Submitted
April 26, 2002
Operation
General aviation
Aircraft
N75908
Make and model
Cessna 172N
Aircraft serial
17268032
Aircraft time
7,000 hours
Engine
Lyc O320A2D
Part
Control Cable
Part number
0510105224
Condition
Broken
Location
Aileron
Part time
7,000 hours
Stage of operation
AP
How discovered
O
Nature of condition
F
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

LEFT AILERON DIRECT CONTROL CABLE SEPARATED IN FLIGHT RESULTING IN A FATAL ACCIDENT. THE CABLE P/N 0510105-224 WAS VERY BADLY RUSTED AT THE POINT OF FAILURE LOCATED ABOVE THE RIGHT DOORPOST WHERE THE CONTROL CABLE RIDES OVER A PULLEY. THE PULLEY IN THIS AREA WAS VERY STIFF DUE TO A BADLY CORRODED BEARING. THIS APPEARS TO BE A RESULT OF POOR INSPECTION PROCEDURES. THE DOORPOST TRIM MUST BE REMOVER AND THE HEADLINER MUST BE OPENED TO PROPERLY INSPECT THIS AREA. IT IS A REQUIREMENT OF THE ANNUAL INSPECTION TO INSPECT THE FLIGHT CONTROL SYSTEMS, THE ENTIRE SYSTEM, NOT JUST THE EASY PART. THINK TWICE BEFORE YOU SIGN OFF YOUR NEXT INSPECTION.

More about the Cessna 172N