Service difficulty report · Skin · Boeing 777222

Difficulty date
July 23, 2005
Submitted
August 2, 2005
Operation
Air carrier
Aircraft
N768UA
Make and model
Boeing 777222
Aircraft serial
26919
Aircraft time
41,484 hours, 7,957 cycles
Engine
Pwa PW4077
Part
Skin
Condition
Delaminated
Location
Nr 9 Slat
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 9 SLAT OB EDGE DELAMINATED ON UPPER AND LOWER SURFACE. REPAIRED AND NDT INSPECTED IAW 777 AMM 57-43-99-803. INITIAL INSP REQUIRED AT 50 CYCLES AND EVERY 500 CYCLES THEREAFTER UNTIL A PERMANENT REPAIR IS ACCOMPLISHED AT NEXT HMV. THIS LOCALIZED DELAM IS SYSTEMIC TO THE 777 FLEET ON ALL OF THE OUTBOARD SLATS. BOEING HAS COMMITTED TO A RE-DESIGN OF THE TRAILING EDGE WEDGES ON THESE SLATS WHICH ARE PLANNED TO BE READY FOR USE DURING THE LAST QUARTER OF 2006. THE REDESIGNED SLATS WILL ELIMINATE THIS DELAMINATION PROBLEM BY INCORPORATING A MACHINED ONE-PIECE RIB/SPAR DESIGN.