Service difficulty report · Alternator · Cessna 206H

Difficulty date
March 7, 2006
Submitted
March 8, 2006
Operation
General aviation
Make and model
Cessna 206H
Aircraft serial
08255
Aircraft time
76 hours
Engine
Lyc IO540AC1A5
Engine time
76 hours
Part
Alternator
Part number
991059112
Part serial
A173399
Condition
Burned
Location
Engine
Part time
76 hours
Stage of operation
CR
How discovered
C
Nature of condition
H, J, S
Precautionary procedure
H, O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

BATTERY TERMINAL LUG BURNT OFF DUE TO SHORT CAUSED BY TERMINAL ON WIRE HARNESS BREAKING OFF. THIS CAUSED THE ALTERNATOR CONTROL UNIT TO FAIL (SMOKE) AND HEAVY ARCING AT TERMINAL LUG. THERE WAS AN INDICATION OF NOT CHARGING ON G-1000 MFD AND PFD SCREENS. THIS ALSO CAUSED FLUCUATION ON THE FUEL FLOW INDICATION. SUSPECT SHORTED CABLE THRU ALTERNATOR ATTACHED TO ENGINE THRU ENGINE AND THEN THRU SENSOR. NOTE: NO CIRCUIT BREAKER POPPED AND NO FUSEABLE LINK BETWEEN BATTERY HARNESS CONNECTED TO THE ALTERNATOR AND ALTERNATOR CONTROL UNIT. SUSPECT WEAK TERMINAL AT ALTERNATOR ALONG WITH POOR INSTALLATION SUPPORT BY CLAMPS OR TIE-WRAPS. CORRECTED AS REQUIRED WITH A MORE HEAVIER DUTY TERMINAL.

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