Service difficulty report · Cylinder · Beech A36

Difficulty date
September 25, 2006
Submitted
September 25, 2006
Operation
General aviation
Aircraft
N4307S
Make and model
Beech A36
Aircraft serial
E675
Engine
Cont IO550B
Part
Cylinder
Part number
AEC631397CN2C
Condition
Cracked
Location
Exhaust Port
Part time
133 hours
Stage of operation
NR
How discovered
9
Nature of condition
O
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

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