Service difficulty report · Exhaust Valve · Cessna 182T

Difficulty date
October 5, 2006
Submitted
October 11, 2006
Operation
General aviation
Aircraft
N17HP
Make and model
Cessna 182T
Aircraft serial
18281436
Engine
Lyc IO540AB1A5
Propeller
Mcauly B3D36C431
Part
Exhaust Valve
Part number
LW19001
Condition
Stuck
Location
Nr 5 Cylinder
Part time
997 hours
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A PHASE 2 INSPECTION, CYLINDER NR 5 WAS FOUND TO HAVE LOW COMPRESSION (10/80) WITH A STRONG LEAK PASSED THE EXHAUST VALVE. SUBSEQUENT INSPECTION FOLLOWING THE INSTRUCTIONS FOUND IN LYCOMING SB 388C REVEALED THAT THE EXHAUST VALVE WAS PARTIALLY STUCK AND WOULD NOT FULLY CLOSE. THE EXHAUST VALVE ALSO COULD NOT BE REMOVED FROM THE CYLINDER ONCE THE CYLINDER WAS REMOVED FROM THE ENGINE. LYCOMING RECOMMENDS THE FOLLOWING INTERVAL FOR INSPECTING NON-HELICOPTER ENGINES, "400 HOUR INTERVALS OR EARLIER IF VALVE STICKING IS SUSPECTED UNTIL EXHAUST VALVE GUIDES ARE REPLACED WITH GUIDES MADE OF IMPROVED MATERIAL (REFER TO LATEST REVISION OF SERVICE INSTRUCTION 1485)".

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