Service difficulty report · Engine · Boeing 777222

Difficulty date
December 1, 2006
Submitted
December 5, 2006
Operation
Air carrier
Aircraft
N229UA
Make and model
Boeing 777222
Aircraft serial
30557
Aircraft time
18,757 hours, 2,484 cycles
Engine
Pwa PW4090
Engine time
22,442 hours, 3,019 cycles
Part
Engine
Condition
Failed
Location
Nr 1
Stage of operation
CR
How discovered
O
Nature of condition
R, J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 ENGINE STALLED IN STEADY STATE CRUISE. ENGINE REPLACED AT SFO. SHOP TEARDOWN REVEALED FOD DAMAGE IN THE FORWARD STAGES OF THE HP COMPRESSOR. ONE 8TH STAGE COMPRESSOR BLADE HAD FRACTURED IN THE AIRFOIL 1/2" ABOVE THE PLATFORM. THERE WAS A SHARP NICK AT THE AIRFOIL LEADING EDGE, AND EVIDENCE THAT A CRACK INITIATED AT THIS SITE, AND PROGRESSED IN FATIGUE UNTIL THE BLADE FRACTURED. THE HP COMPRESSOR MODULE, S/N B22141, WAS "FIRST RUN" AND HAD NEVER BEEN DISASSEMBLED SINCE MANUFACTURE. PROPER VANE RIGGING, AND VSV HARDWARE INTEGRITY, WERE CONFIRMED PRIOR TO START OF TEARDOWN. THE SOURCE OF THE FOD WAS NOT DISCOVERED.