Service difficulty report · Control Cable · Cessna 172S

Difficulty date
August 21, 2007
Submitted
August 21, 2007
Operation
General aviation
Aircraft
N454ER
Make and model
Cessna 172S
Aircraft serial
172S10256
Aircraft time
987 hours
Engine
Lyc IO360L2A
Engine time
987 hours
Part
Control Cable
Part number
0510105364
Condition
Frayed
Location
Ailerons
Part time
987 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A ROUTINE INSPECTION, THE AILERON BALANCE CABLE WAS FOUND BADLY WORN IN THE LT WING AT STATION 71.125. THE CABLE IS DIRECTED OVER A FAIRLEAD AT THIS LOCATION AND TYPICALLY WEARS VERY BADLY AT THIS CONTACT POINT. BECAUSE THE WEAR PATTER IS OVER A STRAIGHT RUN OF CABLE THERE IS NO BENDING OF THE CABLE WHICH WOULD CAUSE THE STRANDS TO FRAY OUTWARD. BECAUSE OF THIS, THE CABLE CAN BE WORN THROUGH MANY STRANDS AND YET APPEAR NORMAL. ONCE THE CABLE IS REMOVED FROM THE AIRCRAFT AND BENT AS SHOWN IN THE AC43.13-1B, PAGE 7-35, FIGURE 7-16, THE BROKEN STRANDS BECOME READILY APPARENT. THIS HAS BEEN AN ISSUE FOR A LONG TIME ON THIS MODEL AIRCRAFT. IF NOT INSPECTED CAREFULLY THE CABLE CAN DETERIORATE TO A DANGEROUS CO

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