Service difficulty report · Connector · Diamon DA40

Difficulty date
July 22, 2008
Submitted
July 24, 2008
Operation
General aviation
Aircraft
N412PJ
Make and model
Diamon DA40
Aircraft serial
40495
Engine
Cont IO360*
Propeller
Hartzl HCC2YR1
Part
Connector
Part number
1219310
Condition
Damaged
Location
Prop Governor
Part time
300 hours
Component
Prop Governor · Woodward
Component part number
C210776
Stage of operation
CL
How discovered
O
Nature of condition
N
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ON JUNE 28TH, 2008, DURING CLIMB OUT, PASSING THROUGH 4000 FEET THE ENGINE SUDDENLY WENT INTO AN OVER SPEED CONDITION OF OVER 3100 RPM. THE AIRCRAFT REMAINED UNDER CONTROL AND WAS LANDED SAFELY AT AIRPORT AFTER AN EMERGENCY WAS DECLARED. UPON DISASSEMBLY OF THE GOVERNOR, IT WAS DISCOVERED THAT THE 1219-310 PLUG HAD BECOME DISLODGED FROM THE GOVERNOR BODY. THIS SEPARATION AND THE RESULTANT LOSS OF PROPELLER SERVO PRESSURE ALLOWED THE PROP TO RETRACT TO ITS LOW PITCH POSITION AND OVERSPEED THE ENGINE. A PROBABLE CAUSE WAS LACK OF PROPER TORQUE DURING ASSEMBLY. APPLICATION OF LOCK-TIGHT TO THE PLUG AND INDEPENDENT SECOND PARTY VERIFICATION OF TORQUE DURING ASSEMBLY IS SUGGESTED. (K)

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