Service difficulty report · Stator · Boeing 777222

Difficulty date
May 20, 2008
Submitted
May 21, 2008
Operation
Air carrier
Aircraft
N229UA
Make and model
Boeing 777222
Aircraft serial
30557
Aircraft time
25,435 hours, 3,233 cycles
Engine
Pwa PW4090
Engine time
6,677 hours, 749 cycles
Part
Stator
Condition
Cracked
Location
Nr 1 Engine
Stage of operation
IN
How discovered
V
Nature of condition
W
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 1 ENG FOUND 1EA 9TH STG COMPRESSOR VANE CRACKED COMPLETELY THRU VIEWED FROM CONVEX SIDE. PER THE RECOMMENDATIONS OF MANUFACTURER ALL OPERATORS WIRE PW4000/72-35-25/CTS:ERC:08-5-08-1, PERFORMED A BORESCOPE INSPECTION OF THE SUBJECT ENGINE TO CHECK FOR HP COMPRESSOR, STAGE-9 STATOR AIRFOIL CRACKING. ONE VANE WAS FOUND CRACKED COMPLETELY THROUGH THE AIRFOIL. THE ENGINE WAS REPLACED PRIOR TO FURTHER FLT, AND AS THIS ENGINE WAS LEASED FROM MANUFACTURER IT WAS RETURNED TO THEM IN AN UNSERVICEABLE CONDITION. THE ISSUE OF STAGE-9 STATOR CRACKING IS THE SUBJECT OF A PROPOSED MANUFACTURER`S FLEET MANAGEMENT PLAN.