Service difficulty report · Exhaust Valve · Cessna 182T

Difficulty date
June 2, 2009
Submitted
June 12, 2009
Operation
General aviation
Aircraft
N18HP
Make and model
Cessna 182T
Aircraft serial
18281071
Aircraft time
3,241 hours
Engine
Lyc IO540AB1A5
Engine time
1,240 hours
Propeller
Mcauly B3D36C431
Part
Exhaust Valve
Part number
LW19001
Condition
Stuck
Location
Engine Cylinder
Part time
1,240 hours
Component
Cylinder · Lyc
Component part number
LW13870
Stage of operation
CL
How discovered
O
Nature of condition
R, E
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

NR 6 CYLINDER EXHAUST VALVE STUCK DURING TAKEOFF CLIMB. PILOT NOTED A SEVERE VIBRATION WHEN POWER WAS REDUCED AS HE LEVELED OFF. PILOT IMMEDIATELY RETURNED TO THE AIRPORT AND LANDED. VISUAL INSP REVEALED THAT THE NR 6 CYL EXHAUST VALVE HAD STUCK. PUSH ROD AND PUSH ROD TUBE DAMAGED AND CONDEMNED. THE MEASUREMENT FOR THIS EXHAUST VALVE GUIDE CLEARANCE WAS .019 INCH AT THAT TIME. THIS IS WELL WITHIN THE ACCEPTABLE LIMITS FOR THIS ENGINE (.015 INCH TO .030 INCH). THIS CYLINDER HAD THE FOLLOWING MEASUREMENTS SINCE NEW: 200 HRS = .019 INCH, 400 HRS = .0175 INCH, 600 HRS = .018 INCH, 800 HRS = .019 INCH, 1000 HRS = .019 INCH, 1200 HRS = .019 INCH, 1400 HRS = .019 INCH. THIS EXHAUST VALVE EXHIBITED NO TREND OF GETTING WORSE BEFORE IT STUCK.

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