Service difficulty report · O-Ring · Beech D35

Difficulty date
July 13, 2009
Submitted
July 13, 2009
Operation
General aviation
Aircraft
N3400B
Make and model
Beech D35
Aircraft serial
D3638
Engine
Cont E225*
Part
O-Ring
Part number
RA3791
Condition
Failed
Location
Fuel Pump
Component
Fuel Pump · Romec · RD7790
Component part number
RA3791ORING
Stage of operation
LD
How discovered
O
Nature of condition
Y, J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

FIRST FUEL PUMP FAILURE HAPPENED IN FLIGHT AT 6000 FEET ON APRIL 23, 2009 WHILE ON AN IFR FLIGHT. ENGINE FAILED DUE TO ZERO FUEL PRESSURE. ENGINE WAS RESTARTED USING BACKUP MANUAL HAND PUMP UNTIL LANDING. FUEL PUMP WAS REMOVED AND SENT FOR REPAIR AND RETURNED FOR REINSTALLATION APRIL 27, 2009. THE SECOND FAILURE OCCURRED ON JUNE 18, 2009 (14 HOURS SINCE REPAIR) WHILE LANDING AT SAME AIRPORT. FUEL PUMP WAS REMOVED AND SENT TO DIFFERENT FACILITY FOR REPAIR AND RETURNED FOR REINSTALLATION. ACFT WAS TEST FLOWN AND DETERMINED AIRWORTHY FOR RETURN FLIGHT. CONCLUSION OF FIRST FAILURE WAS ATTRIBUTED TO FAILED O-RING PN: RA3791. THE SAME CONCLUSION WAS DETERMINED ON SECOND FAILURE OF JUNE 18, 2009. THIS ENGINE IS APPROVED FOR OPERATION ON AUTOMOTIVE/AVIATION GASOLINE. BOTH FAILURES OF FUEL PUMP O-RING PN RA3791 FAILED WHILE USING A COMBINATION OF THESE FUELS. IT IS SUSPECTED THAT O-RING MATERIAL OF IS NOT COMPATIBLE WITH ONE OR BOTH OF THESE FUELS.

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