Service difficulty report · Bearing · Beech 200BEECH

Difficulty date
October 12, 2009
Submitted
October 27, 2009
Operation
General aviation
Aircraft
N430MC
Make and model
Beech 200BEECH
Aircraft serial
BB904
Engine
Pwa PT6A42
Part
Bearing
Condition
Damaged
Location
Shaft
Part time
2,288 hours
Component
Fcu
Component part number
32447689
Stage of operation
NR
How discovered
9
Nature of condition
R, J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

PILOT REPORTED THAT THE LT ENGINE WOULD SURGE MODERATELY WHEN CLIMBING OR DESCENDING THROUGH 4000-8000 FT. NO SURGING WAS REPORTED ABOVE OR BELOW THAT ALTITUDE RANGE. WHEN SURGING OCCURRED, OSCILLATION WAS NOTED ON THE FUEL FLOW GAUGE AND ON THE PROP TORQUE GAUGE. FUEL FLOW WOULD OSCILLATE +/-25 PPH. PROP TORQUE WOULD OSCILLATE +/-50 FT LBS. THE LOW AND HIGH-PRESSURE COMPRESSOR BLEED VALVES (CBV) WERE SUSPECT AND WERE GROUND TESTED. THE HIGH-PRESSURE CBV FAILED THE TEST AND REPLACED. THE AIRCRAFT WAS TEST FLOWN. SURGING WAS STILL PRESENT WITH NO IMPROVEMENT NOTED. DURIN DESCENT FROM THE TEST FLIGHT, THE POWER ON THE PROBLEM ENGINE STUCK AT 1800 FT-LBS OF PROP TORQUE (APPROX 3/4 FULL POWER). MOVEMENT OF THE POWER LEVER WAS FREE, HOWEVER ENGINE POWER WOULD NOT DROP BELOW 1800 FT-LB TORQUE. PILOT EXECUTED AN ENGINE SHUTDOWN AND THE ACFT LANDED UNEVENTFULLY. REMOVAL OF THE ENG FUEL CONTROL UNIT (FCU) REVEALED THAT THE DRIVE END OF THE FCU WAS DAMAGED. THE NYLON DRIVE COUPLING WAS TWISTED BUT WAS IN TACT. THE METAL DRIVE SHAFT INTO THE FCU HAD A SEVERE AMOUNT OF AXIAL PLAY AND WOBBLE. THE BALL BEARINGS THAT SUPPORT THE DRIVE SHAFT WERE DISENTGRATED AND NONE OF THE BALLS WERE FOUND. FCU AND ENGINE-DRIVEN FUEL PUMP WERE REPLACED WITH O/H UNITS. TEST FLIGHT WAS PERFORMED WITH NO SURGING NOTED. (K)