Service difficulty report · Fitting · Emb EMB135BJ

Difficulty date
November 11, 2009
Submitted
December 18, 2009
Operation
General aviation
Aircraft
N703TS
Make and model
Emb EMB135BJ
Aircraft serial
14501003
Engine
Allsn AE3007A
Part
Fitting
Part number
500189
Condition
Cracked
Location
Oxygen Gauge
Part time
908 hours
Component
Oxygen Gauge
Component part number
171013
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING ROUTINE MX, WHILE INVESTIGATING REPORTED PASSENGER AND CREW OXYGEN SYSTEMS LOW OXYGEN CONTENTS INDICATION, A GAS LEAK WAS IDENTIFIED FROM BEHIND CHARGING PANEL AT STA 3900 RT WHEN ATTEMPTING TO CHARGE THE SYSTEM. ON REMOVING THE GROUND CHARGING PANEL ASSY, CRACKS WERE DISCOVERED ON (2 EA) BRASS FITTINGS PN 500189 WHIC IS PART OF GAGE ASSY PN 171013 ON BOTH THE PASSENGER OXYGEN SYS AND THE CREW OXYGEN SYS (PN 500189) WHICH IS COMMON TO BOTH SYSTEMS. OXYGEN LEAKS WERE APPARENT AT THE SUBJECT FITTINGS. ITEM 1- PANEL ASSY PN 135-05153-401, ITEM 150- PRESSURE GAGE PN 171013, ITEM 50 CAPILLIARY TUBE-, ITEM 155- BRASS OXYGEN FITTING-PN 500189. REPLACEMENT ITEMS WERE ORDERED FROM THE MFG FOR RECTIFICATION OF THE DEFECT. UPON RECEIPT INSP OF ONE REPLACEMENT GAUGE ASSY-PN 171013, AN IDENTICAL CRACK WAS FOUND ON THE NEW FITTING-PN 500189 AND THE GAGE WAS QUARANTINED/REJECTED. THE REPLACEMENT GAGE HAD BEEN RECEIVED FROM MFG RELEASED ON ((SEGVOO 003 CERTIFICATE NR 0800153 AS "NEW")) THE CAUSE OF CRACKING IS DUE TO OVER-TORQUEING OF THE FITTINGS TO THE GAGE.

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