SDR 2010F00005

Service difficulty report · Servo · Lear 35LEAR

Difficulty date
January 6, 2010
Submitted
January 7, 2010
Operation
Air carrier
Aircraft
N444WB
Make and model
Lear 35LEAR
Aircraft serial
105
Aircraft time
19,069 hours, 10,955 cycles
Part
Servo
Part number
23801721
Part serial
5068
Condition
Contaminated
Location
Nlg Steering Sys
Stage of operation
CL
How discovered
O
Nature of condition
J
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AFTER TAKEOFF, NOSE GEAR UNSAFE LIGHT REMAINED ON, NLG WAS CYCLED DOWN RESULTING IN NORMAL INDICATIONS. UPON RETRACTING MLG, NLG UNSAFE LIGHT ILLUMINATED AGAIN, WHICH MENT NLG DOORS WERE NOT FULLY CLOSED. TOWER CONFIRMED NLG DOORS WERE NOT RETRACTED, BUT WERE UNABLE TO SEE NLG OR TIRE. SINCE NLG STRUT COLLAPSED UPON LANDING, IT MOST LIKELY COLLAPSED ON TAXI FOR TAKEOFF. IF NLG STRUT DID NOT HAVE ENOUGH PRESSURE IN IT TO COMPLETELY EXTEND THE PISTON WHEN GEAR WAS RETRACTED, IT IS POSSIBLE THE CENTERING CAMS DID NOT ENGAGE COMPLETELY. THEREFORE, NLG WHEEL COULD HAVE RETRACTED DEFLECTED PREVENTING RETRACTION OF THE NLG DOORS. NLG STRUT WAS DISASSEMBLED, CLEANED, INSPECTED ALL PARTS, REASSEMBLED UTILIZING A NEW SEAL KIT PN 2394205-004, SERVICED AND REINSTALLED. UPON FUNCTIONAL CHECK OF STEERING IT WAS FOUND TO OPERATE SMOOTHLY TO THE LT BUT SOMEWHAT JERKY, WITH INTERNAL NOISE TO THE RT. THERE WAS ALSO SOME HYD FLUID DRIPPING FROM THE NLG WHEEL STEERING SERVO. IT APPEARED HYD FLUID MUST HAVE LEAKED FROM TOP OF NOSE STRUT WHEN GEAR WAS RETRACTED AND RAN DOWN INTO THE SERVO CONTAMINATING SERVO CLUTCHES. NOSE WHEEL STEERING SERVO PN 2380172-1 SN 5068 WAS REMOVED AND REPLACED WITH AN OVERHAULED UNIT PN 2380172-1 SN 5071, WHICH OPS CKD NORMALLY.