Service difficulty report · Muffler · Lear 45LEAR

Difficulty date
April 8, 2010
Submitted
April 8, 2010
Operation
General aviation
Aircraft
N882CA
Make and model
Lear 45LEAR
Aircraft serial
45155
Aircraft time
4,161 hours, 3,005 cycles
Engine
Garrtt TFE73160
Part
Muffler
Part number
12945096001
Condition
Cracked
Location
Zone 200
Part time
4,162 hours, 3,005 cycles
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

COCKPIT ECS MUFFLER ASSY DEVELOPED CRACKS ON EACH END OF THE MUFFLER IN THE WELDED SEAMS AND ALONG THE SIDE OF THE MUFFLER IN THE BEND RADIUS. THE MUFFLER IS FABRICATED FROM ALUMINUM WITH DUCTS WELDED TO EACH END AND IS WRAPPED WITH INSULATION AND FIBERGLASS TAPE. THE MUFFLER IS INSTALLED FWD OF THE AFT BAGGAGE COMPARTMENT ON THE RT SIDE AND IS ACCESSED BY REMOVING THE BAGGAGE COMPARTMENT FWD PANEL. THIS AREA IS ACCESSED AT 300 HOUR INTERVALS TO REPLACE THE MAIN HYD FILTERS. CRACKS WERE DISCOVERED AT THIS TIME DUE TO LOOSE INSULATION IN THE AREA AROUND THE MUFFLER.