Service difficulty report · Control Cable · Gulstm G1159

Difficulty date
May 20, 2010
Submitted
May 20, 2010
Operation
General aviation
Aircraft
N105TB
Make and model
Gulstm G1159
Aircraft serial
31
Aircraft time
10,846 hours, 7,783 cycles
Part
Control Cable
Part number
1159C20076113
Condition
Worn
Location
Aileron
Part time
10,840 hours, 7,780 cycles
Stage of operation
IN
How discovered
L
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING A PREFLIGHT INSPECTION WITH THE AILERON UP, EXCESSIVE WEAR OF THE FORWARD OUTBOARD AILERON CABLE WAS NOTED AT THE RBS 189 FAIRLEAD. THE PHENOLIC PROTECTOR WAS IN GOOD CONDITION EVEN THOUGH THE CABLE HAD BEEN RUBBING ON IT. MANY STRANDS WERE WORN THROUGH AND THEY WERE BURNISHED TO THE POINT WHERE A RAG DRAGGED ACROSS THEM DID NOT CATCH. THE LEFT AILERON CABLE HAD 40 STRANDS BROKEN; RIGHT AILERON CABLE HAD 20 STRANDS BROKEN. THE WEAR WAS NOTICED ONLY BECAUSE OF THE DIVOT IN THE CABLE. THIS IS A VERY DIFFICULT LOCATION TO SEE AND THE WEAR IS ONLY VISIBLE WHEN THE AILERON IS UP ON THE SIDE YOU'RE INSPECTING. I'D RECOMMEND AN INITIAL INSPECTION OF THIS CABLE WITH THE AILERON UP (ON THE SIDE BEING INSPECTED), AND ADD A NOTE ON THE 36 MONTH WING REAM BEAM INSPECTION TO LOOK FOR AILERON CABLE WEAR AT THE RBS 189 FAIRLEAD WITH THE AILERON UP.