Service difficulty report · Roller · Cessna 560CESSNA

Difficulty date
October 5, 2010
Submitted
October 15, 2010
Operation
General aviation
Aircraft
N834QS
Make and model
Cessna 560CESSNA
Aircraft serial
5600669
Part
Roller
Part number
S30495F8
Condition
Worn
Location
Te Flaps
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE PN LISTED IN LINE 5 IS A 5000 LANDING REPLACEMENT ITEM AS REQUIRED IN CHAPTER 4 OF THE MM. THESE DEFECTIVE ROLLERS WERE FOUND WHILE PERFORMING OTHER WORK THAT REQUIRED REMOVAL OF 2 FLAPS. UPON REMOVAL OF THE FLAPS FOUND, 3 OF THE 8 ROLLERS TO BE DEFECTIVE AND REQUIRED REPLACEMENT. THESE ROLLERS ARE DIFFICULT TO INSPECT WITHOUT DISASSEMBLY AND THE CURRENT INSPECTION CRITERIA DOES NOT REQUIRE DISASSEMBLY TO COMPLETE THE INSPECTION. DEFECTIVE ROLLERS HAVE BEEN FOUND BEFORE ON OTHER OPERATORS ACFT. THESE ROLLERS CAN FAIL WITH NO EXTERNAL INDICATION, LIMITING THE ROLLERS ABILITY TO TURN AND CAUSING SUBSEQUENT FLAP OPERATIONAL PROBLEMS. THE PREVIOUS LIFE LIMIT WAS 1200 HOURS. THE CURRENT LIFE LIIMIT IS 5000 LANDINGS. ROLLERS HAVE BEEN FOUND IN UNAIRWORTHY CONDITION UNDER BOTH CRITERIA. RECOMMEND REVIEWING LIFE LIMITS AND INSPECTION CRITERIA TO ENSURE FLAP ROLLERS ARE ADEQUATELY INSPECTED AND LIFE LIMITS ARE APPROPRIATE.