Service difficulty report · Transformer

Difficulty date
March 1, 2011
Submitted
March 11, 2011
Operation
General aviation
Part
Transformer
Part number
1000661
Condition
Failed
Location
Static Inverter
Component
Static Inverter
Component part number
P3502A
Stage of operation
IN
How discovered
9
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE STATIC INVERTER WAS RECEIVED FOR REPAIR AND ISSUED ON OUT WO R11-01116. THE INVERTER`S COVER HAD ANOTHER REPAIR FACILITY`S ANTI-TAMPER STICKER ATTACHED AND INTACT. DURING DURING DISASSEMBLY OF THE INVERTER, OUR TECH NOTED A LARGE AMOUNT OF WHAT APPEARED TO BE SILICONE SEALANT BENEATH THE OUTPUT TRANSFORMER. THE TRANSFORMER IS SECURED TO ITS BASE BY 2 THIN METAL BANDS WHICH WRAP AROUND THE TRANSFORMER AND THE BASE IS BOLTED TO THE CHASSIS. OUR TECH STATED THAT THE BAND IS SOMETIMES FOUND TO BE BROKENAS WAS THE CASE WITH THIS TRANSFORMER. A BROKEN BAND ALLOWS THE TRANSFORMER COIL TO "FLOP AROUND" IN THE INVERTER, ONLY BEING RETAINED BY ITS WIRES. REPLACEMENT OF THE TRANSFORMER IS REQUIRED IF 1 OR BOTH BANDS ARE BROKEN. IT APPEARS THAT THE SILICONE SEALANT WAS APPLIED TO SECURE THE TRANSFORMER FROM MOVEMENT.