Service difficulty report · Piston · Beech 35C33

Difficulty date
October 27, 2014
Submitted
February 11, 2015
Operation
General aviation
Aircraft
N5878S
Make and model
Beech 35C33
Aircraft serial
CD835
Aircraft time
4,003 hours
Engine
Cont IO470N
Engine time
1,099 hours
Part
Piston
Condition
Broken
Location
Piston Skirt
Part time
1,099 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING AN ANNUAL INSPECTION, THE QUICK DRAIN OIL DRAIN VALVE WOULD NOT LOCK OPEN. A BLOCK OF WOOD WAS USED TO WEDGE UNDER THE DRAIN VALVE TO HOLD IT OPEN. AFTER THE OIL WAS DRAINED, THE VALVE WAS REMOVED AND THE VALVE LOCKED OPEN NORMALLY. LOOKED UP INTO THE OIL DRAIN HOLE AND COULD SEE THE HOLE WAS BLOCKED WITH DEBRIS. THE DRAIN HOLE WAS PROBED WITH A MAGNET AND ABOUT A DOZEN PIECES OF WHAT APPEARED TO BE PISTON RING AND 2 SMALL PIECES OF ALUMINUM WERE REMOVED. THE OIL FILTER WAS REMOVED AND CUT OPEN, NO VISIBLE CONTAMINATION WAS NOTED. AN OIL SAMPLE HAD BEEN COLLECTED WHILE DRAINING THE OIL AND IT WAS SENT OFF FOR ANALYSIS. THE RESULTS CAME BACK NORMAL. THE COMPRESSION TEST RESULTS WERE NORMAL FOR ALL 6 CYLINDERS AND THE RUN-UP PERFORMED PRIOR TO BRINGING THE AIRCRAFT IN FOR INSPECTION WAS NORMAL, SMOOTH AND ACCEPTABLE POWER. WHEN THE ENGINE WAS REMOVED FROM THE AIRCRAFT, THREE PISTON SKIRTS WERE BROKEN, THE BOTTOM SCRAPER RING FROM EACH BROKEN PISTON WAS FOUND BROKEN INTO LITTLE PIECES AND THE OIL SUMP HAD COLLECTED THE BROKEN PIECES. THE ENGINE WAS REMOVED FROM SERVICE.

More about the Beech 35-C33