Service difficulty report · Rib · Cessna 560CESSNA

Difficulty date
October 27, 2016
Submitted
October 27, 2016
Operation
General aviation
Aircraft
N750ML
Make and model
Cessna 560CESSNA
Aircraft serial
5600247
Aircraft time
8,183 hours, 5,938 cycles
Part
Rib
Part number
65320124
Condition
Misinstalled
Location
Horizontal Stab
Part time
8,183 hours, 5,938 cycles
Stage of operation
IN
How discovered
B
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING COMPLIANCE OF SL 560-55-03 BORESCOPE INSPECTION, MULTIBLE RIBS WHERE FOUND CRACKED. AFTER REMOVAL OF THE TOP SKIN TO REPLACE THE CRACKED RIBS. IT HAS BEEN DETERMINED THAT THE POSSIBLE CAUSE OF THE RIBS CRACKING IS THAT THE RIBS ARE NOT ALIGNED PROPERLY WITH THE STRINGERS. THE RIBS HAVE BEEN PRE-LOADED DURING ASSEMBLY TO PROVIDE PROPER EDGE DISTANCE FOR THE ATTACHING RIVETS. HOWEVER ALL THE RIBS THAT ARE FOUND TO BE CRACKED ON THIS AIRCRAFT ARE PRELOADED. AFTER CONTACTING THE MANUFACTURER ABOUT THIS FINDING, THEY STATE THAT THEY ARE NOT AWARE OF THE PRELOADING ISSUE. THE REPAIR STATION DOING THIS WORK HAS PERFORMED THIS REPAIR ON A NUMBER OF 560 AIRCRAFT AND THIS APPEARS TO BE A FLEET WIDE ISSUE.