Service difficulty report · Cylinder Head · Cessna T182T

Difficulty date
June 25, 2018
Submitted
October 12, 2018
Operation
General aviation
Aircraft
N92VB
Make and model
Cessna T182T
Aircraft serial
T18209092
Aircraft time
680 hours
Engine
Lyc TIO540AK1A
Engine time
680 hours
Part
Cylinder Head
Part number
16A22130
Condition
Bypassing
Location
Engine
Part time
680 hours
Component
Engine · Lyc · 235
Component part number
TIO540AK1A
Stage of operation
TX
How discovered
O
Nature of condition
R
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE EXTREMELY HARD TO START AND KEEP RUNNING SMOOTHLY. FLEW TO KPNE WITHOUT INCIDENT. ENGINE PERFORMED WITHIN PARAMETERS. DELIVERED AIRPLANE TO MAINTENANCE AND STARTING PROBLEM DIAGNOSIS. MECHANIC DETERMINED 5 OUT OF THE 6 CYLINDERS HAD VERY LOW COMPRESSION (16 OR LOWER) AND, USING A BORESCOPE, AT LEAST ONE CYLINDER HAD SCORING AND CYLINDERS 4 AND 5 HAD EXHAUST VALVES STUCK OPEN. OTHER ENGINE PERIMETERS WERE NORMAL. ENGINE OIL ANALYSIS SHOWED ALL AREAS IN NORMAL RANGE. OPERATING DATA FROM THE DATA CARD SHOWED THE AIRPLANE HAD BEEN FLOWN CONSISTENTLY WITHIN FLIGHT MANUAL FUEL LEANING PROCEDURES USING MAINLY“ BEST ECONOMY” TURBOCHARGER INLET TEMPERATURES, NEVER EXCEEDING 1650 DEGREES. NO SHOCK COOLING EVENT WAS NOTED. SUPPORT PROPOSED THAT A VALVE PLAY INSPECTION BE MADE FOLLOWING SERVICE BULLETIN NR 388C, REQUIRING SUCH INSPECTIONS AT 400 HOUR INTERVALS. UNDER SERVICE INSTRUCTION NR 1485A THAT INTERVAL IS 1000 HOURS OR HALFWAY TO THE RECOMMENDED TBO FOR ALL ENGINES, CYLINDER KITS AND SPARE EXHAUST VALVE GUIDES SHIPPED SINCE MARCH 1, 1998. AT 680 HOURS, NO INSPECTION HAD BEEN DONE ON THE AIRPLANE. OTHER OWNERS AND PILOTS OF AIRPLANES SIMILAR SHOULD BE NOTIFIED OF THE RISK OF EXPERIENCING SIMILAR VALVE AND CYLINDER PROBLEMS AND TO DO THE INSPECTION DESCRIBED IN SB NR 388C EARLIER THAN 1000 HOURS.

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