Service difficulty report · Control Cable · Beech V35

Difficulty date
November 1, 2018
Submitted
November 1, 2018
Operation
General aviation
Aircraft
N9568Q
Make and model
Beech V35
Aircraft serial
D8203
Aircraft time
6,154 hours
Engine
Cont IO520BA
Engine time
620 hours
Propeller
Mcauly 3A32C406
Part
Control Cable
Condition
Corroded
Location
Ailerons
Part time
6,154 hours
Stage of operation
CR
How discovered
O
Nature of condition
F
Precautionary procedure
A

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING CRUSE ALTITUDE 7500FT, THERE WAS A LOSS OF AILERON CONTROL. THE AIRCRAFT DRIFTED TO THE RIGHT AND WAS CORRECTED BY ROLLING LEFT. THE PILOT THEN FELT SOMETHING BREAK AND THE RIGHT WING DROPPED. THE PILOT TURNED THE AILERON CONTROL YOKE TO THE LEFT, UNTIL IT WAS ALMOST UPSIDE DOWN, BUT THE AIRCRAFT CONTINUED ROLLING RIGHT AND ENTERED A PROGRESSIVELY STEEPER DESCENT. THE PILOT ARRESTED THE ROLL BY LOWERING THE LANDING GEAR, ADJUSTING ENGINE POWER AND APPLYING FULL LEFT RUDDER. LANDED THE AIRCRAFT WITHOUT THE USE OF WING FLAPS. WHEN EXAMINED, THE AIRCRAFT'S LEFT AILERON WAS FOUND DEFLECTED TO THE FULLY DOWN POSITION AND THE RIGHT FULLY UP. THE EXAMINATION OF THE AILERON CONTROL CABLES REVEALED THAT THE RIGHT AILERON UP CABLE TERMINAL, LOCATED IN THE REAR SPAR CARRY THROUGH STRUCTURE FAILED. THE TERMINAL SHAFT THAT IS SCREWED INTO THE TURNBUCKLE HAD FRACTURED CLOSE TO THE LOCKING WIRE ATTACHMENT POINT. THE EXAMINATION REVEALED THAT THE FRACTURE WAS INITIATED BY STRESS CORROSION CRACKING THAT HAD PROPAGATED UNDER THE SURFACE OF THE SHAFT AND WEAKENED IT TO THE POINT OF FAILURE.

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