Service difficulty report · Stop Pin · Beech 35C33

Difficulty date
August 12, 2019
Submitted
August 12, 2019
Operation
General aviation
Aircraft
N9402S
Make and model
Beech 35C33
Aircraft serial
CD992
Aircraft time
5,100 hours, 5,000 cycles
Engine
Cont IO470N
Engine time
1,069 hours, 1,000 cycles
Propeller
Mcauly 2A36C23
Part
Stop Pin
Part number
UNK
Part serial
UNK
Condition
Backed Out
Location
Fuel Injection
Part time
100 hours, 50 cycles
Component
Fuel Injection · Cont
Component part number
6299042A11
Stage of operation
TO
How discovered
O
Nature of condition
R, J
Precautionary procedure
O

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE FULL RICH STOP PIN ON FUEL INJECTION CONTROL ASSEMBLY (PN 629904-2A11) BACKED COMPLETELY OUT AFFECTING THE MIXTURE WHEN THE MIXTURE CONTROL WAS IN THE FULL RICH POSITION. THE RESULT WAS REDUCED POWER AT FULL THROTTLE THAT WAS RECOVERED BY ADJUSTING THE MIXTURE CONTROL IN THE LEANER DIRECTION TO ACHIEVE PROPER MAXIMUM FUEL FLOW. OPERATIONALLY THE SYMPTOMS ARE THE SAME AS AN OUT-OF-ADJUSTMENT FUEL PRESSURE SETTING AS IS THE OPERATIONAL CORRECTIVE ACTION. THE CAUSE OF THE OPERATIONAL ANOMALY DID NOT OCCUR UNTIL THE FUEL CONTROL UNIT WAS VISUALLY INSPECTED. THIS IS THE SECOND FUEL INJECTION CONTROL ASSEMBLY IN WHICH THE STOP PIN BACKED COMPLETELY OUT OF THE BRASS CASTING IN FEWER THAN 200 HOURS OF FLIGHT OPERATION. INDIVIDUALS INVOLVED IN THE OVERHAUL OF THESE ASSEMBLIES REPORT THAT THE PROBLEM IS COMMON, POTENTIALLY INDICATING THAT THE BRASS CASTING IN WHICH THE STOP PIN IS CONSTRAINED IS TOO SOFT FOR THIS APPLICATION.

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