SDR 2020F00078

Service difficulty report · Gearbox · Bell 205A1

Difficulty date
November 20, 2019
Submitted
December 2, 2019
Operation
General aviation
Aircraft
N304HA
Make and model
Bell 205A1
Aircraft serial
30110
Aircraft time
14,538 hours, 15,980 cycles
Part
Gearbox
Part number
205040001101
Part serial
ABT40002
Condition
Cracked
Location
Main
Part time
15,856 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

CRACK SUSPECTED IN MAIN GEARBOX CASE ABOVE INPUT QUILL PURSUANT TO GUIDANCE FROM BELL HELICOPTERS IN BELL 205 CR&O FIG 66-37. CRACK APPEARS TO EXTEND THROUGH WEB IN AREA IDENTIFIED. CONTACTED BELL & RECEIVED LETTER OF NO TECHNICAL OBJECTION FOR A ONE TIME FERRY FLIGHT TO PLACE FOR MAINTENANCE. CONTACTED OUR PMI AT PORTLAND FDSO AND OBTAINED A FERRY PERMIT FOR ONE TIME FLIGHT. PERFORMED FERRY FLIGHT WITH NO ISSUES NOTED. REPLACED MAIN GEARBOX ASSEMBLY AND RETURNED AIRCRAFT TO SERVICE.

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