Service difficulty report · Bolt · Lancar LC41550FG

Difficulty date
January 3, 2020
Submitted
January 3, 2020
Operation
General aviation
Aircraft
N6509A
Make and model
Lancar LC41550FG
Aircraft serial
41006
Aircraft time
797 hours
Engine
Cont TSIO550C
Engine time
797 hours
Part
Bolt
Part number
MS5197513
Condition
Sheared
Location
Cam Shaft
Part time
797 hours
Component
Camshaft · Cessna
Component part number
284210411
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DURING OVERHAUL OF THE NLG FOUND THE BOLT WHICH HOLDS THE CENTERING CAMSHAFT TO THE NLG STRUT SHEARED AT THE THREADS. THE HEAD, SHANK AND THREADS OF THE BOLT REMAINED IN THE CENTERING CAMSHAFT BUT CAUSED MINOR WEAR TO THE UPPER TUBE ASSY AND CENTERING CAMSHAFT. COMPLETE FAILURE OF THE BOLT WOULD HAVE RESULTED IN THE NLG SEPERATING FROM THE AIRCRAFT DURING FLIGHT. THE BOLT FAILURE APPEARS TO BE RELATED TO A POOR DESIGN. THE SELECTED SHOULDER BOLT LENGTH DOES NOT PROVIDE BEARING ON BOTH SIDES OF THE CENTERING CAMSHAFT RESULTING IN THE BOLT THREADS BEING PLACED IN BENDING. I WOULD SUSPECT MANY OF THESE BOLTS ARE BROKEN IN OTHER NLG STRUTS ON LC41550FG AIRCRAFT.