Service difficulty report · Exhaust Valve · Cessna 172S

Difficulty date
November 15, 2019
Submitted
January 8, 2020
Operation
General aviation
Aircraft
N1218S
Make and model
Cessna 172S
Aircraft serial
172S11161
Engine
Lyc IO360L2A
Part
Exhaust Valve
Condition
Sticking
Location
Engine
Stage of operation
NR
How discovered
O
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

ENGINE S/N L3049651E EXPERIENCED A STICKING EXHAUST VALVE AT 582.4 HOURS TOTAL TIME WHILE IN FLIGHT. THE PILOT MADE A SUCCESSFUL PARTIAL-POWER LANDING. CYLINDER NR 3 EXHAUST VALVE STUCK IN FLIGHT, THE VALVE HIT THE PISTON AND THE PUSH ROD WAS BENT. THAT CYLINDER WAS REPLACED WITH A NEW ONE. WHEN REAMING THE REMAINING EXHAUST VALVE GUIDES, ALSO FOUND CYLINDER NR 4 STICKING. THIS WAS REAMED OUT AS WERE THE OTHER 2 EXHAUST VALVE GUIDES. LYCOMING SB388C WAS PERFORMED ALL GUIDES WERE REAMED TO WITHIN BALANCE. THE ENGINE INCORPORATES NI-RESIST VALVE GUIDES AND THE TIME TO FAILURE IS CONSIDERED BY THIS AGENCY TO BE PREMATURE.

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