SDR 2022F00249

Service difficulty report · Wire · Tcraft 15A

Difficulty date
May 26, 2022
Submitted
May 26, 2022
Operation
General aviation
Aircraft
N71AA
Make and model
Tcraft 15A
Aircraft serial
11527
Aircraft time
10,639 hours, 5,654 cycles
Part
Wire
Condition
Burned
Location
Zone 200
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

DC POWER SYSTEM WIRE 1P45B TO LH VOLTAGE METER CHAFFED IN OVERHEAD PANEL ON AIRCRAFT STRUCTURE SHORTING TO GROUND. CURRENT HEATED THE WIRE FROM THE VOLTAGE METER IN THE OVERHEAD PANEL TO THE CONTACTOR IN THE JUNCTION BOX LOCATED IN THE AFT EQUIPMENT BAY. THE EXCESSIVE HEAT OF THE WIRE CAUSED THE TWO WIRES GOING TO THE FUSE TO SHORT TOGETHER BYPASSING THE FUSE. WITHOUT CIRCUIT PROTECTION THE WIRE BURNT UNTIL THE WIRE BROKE. HEAT FROM THE AFFECTED WIRE CAUSED DAMAGE TO THE ENTIRE BUNDLE IN THE OVERHEAD PANEL. INSULATION BETWEEN WIRE BUNDLE AND FUSELAGE SKIN WAS BURNT IN TWO LOCATIONS. SYSTEMS AFFECTED INCLUDE DC POWER, ENGINE CONTROL, ENGINE INSTRUMENT, HEATING, DE-ICING AND VENTILATION, LIGHTING, IGNITION, AND WARNING EMERGENCY. THE AIRCRAFT RETURNED FROM FLIGHT 5/16/22 AND THE PILOT REPORTED AN INOP. VOLTAGE METER. THE TROUBLESHOOTING THAT FOLLOWED LED TO THE DISCOVERY OF THE ISSUE.