Service difficulty report · Bolt · Cessna 177RG

Difficulty date
May 10, 2023
Submitted
May 10, 2023
Operation
General aviation
Aircraft
N53036
Make and model
Cessna 177RG
Aircraft serial
177RG1330
Aircraft time
4,540 hours
Part
Bolt
Part number
20430156
Condition
Cracked
Location
Zone 700
Part time
4,540 hours
Component
Drag Link Assy. · Cessna
Component part number
20430081
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

AIRCRAFT WAS DELIVERED TO MAINTENANCE FACILITY BY OWNER FOR ENGINE, PROP, AND GOVERNOR REMOVAL AND OVERHAUL OF EACH. HE MADE THE ADDITIONAL REQUEST THAT THE ENGINE MOUNT BE REMOVED AND SHIPPED TO A WELDING REPAIR STATION FACILITY FOR IRAN AND NEW PAINT OR POWDER COAT. IN ORDER TO REMOVE THE ENGINE MOUNT, THE NOSE LANDING GEAR HAD TO BE REMOVED FIRST. IN THE COURSE OF DISCONNECTING AND REMOVING THE NOSE GEAR STRUT AND DRAG BRACE, IT WAS NOTED THAT THE CENTER GREASE BOLT (CESSNA P/N 2043015-6) BETWEEN THE UPPER (AFT) AND LOWER (FWD) DRAG BRACES COULD SPIN ON ONE SIDE WITHOUT SPINNING THE OTHER SIDE. AFTER DOWNLOCK TENSION WAS RELEASED, ONE HALF OF THE GREASE BOLT FELL OUT; IT WAS COMPLETELY SHEARED THROUGH THE MIDDLE GREASE GALLERY HOLES. AFTER FURTHER DISASSEMBLY, THE FORWARD GREASE BOLT (CESSNA P/N 2043015-5) BETWEEN THE LOWER DRAG BRACE AND THE NOSE GEAR STRUT ITSELF WAS EXAMINED. FAINT CRACKS APPEARED TO EXIST IN SAME LOCATION. ALTHOUGH NOT COMPLETELY SHEARED, CRACKS WERE CONFIRMED VIA MAGNAFLUX NDT INSPECTION. AIRCRAFT HAS NO KNOWN DAMAGE HISTORY.

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