Service difficulty report · Wire Harness · Cessna 172M

Difficulty date
September 28, 2025
Submitted
September 28, 2025
Operation
General aviation
Aircraft
N61789
Make and model
Cessna 172M
Aircraft serial
17264802
Aircraft time
4,400 hours
Engine
Lyc O320E3D
Engine time
4,400 hours
Propeller
Mcauly D2AF34C308
Part
Wire Harness
Condition
Chafed
Location
Zone 100
Part time
4,400 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

THE BATTERY BOX FOR THE LEAD ACID BATTERY INTERFERES WITH THE LEFT MAGNETO HARNESS AND CHAFES THE HARNESS LEADS OVER TIME. THE INBOARD , FORWARD CORNER IS THE POINT OF CONTACT. I HAVE SEEN THIS SITUATION IN MANY 172S. ELECTRONIC MAGNETOS LIKE THE SUREFLY HAVE THE SAME PROBLEM DUE TO THEIR SHAPE AND SIZE. THE REPLACEMENT OF THE LEAD ACID BATTERY WITH A LITHIUM AND ITS ASSOCIATED SMALLER BATTERY BOX ELIMINATES THIS PROBLEM.

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