Service difficulty report · Spark Plug · Mooney M20M

Difficulty date
July 30, 2026
Submitted
July 31, 2026
Operation
General aviation
Aircraft
N530JP
Make and model
Mooney M20M
Aircraft serial
270114
Engine
Lyc TIO540AF1B
Propeller
Mcauly B3D32C417
Part
Spark Plug
Part number
URHB32S
Condition
Cracked
Location
Engine
Part time
63 hours
Stage of operation
IN
How discovered
V
Nature of condition
O
Precautionary procedure
K

As reported to the FAA. Reports are unverified, and codes are left as the FAA publishes them.

What was found

SPARK PLUGS, TEMPEST: UPON REMOVAL, 4 OF THE 12 SPARK PLUGS, FOUND TO HAVE CIRCUMFERENTIAL CRACKS IN STEEL SHELL, LOCATED IN REDUCED ALL HOT CRIMP (SWAGE) SECTION BETWEEN THE MOUNTING GASKET SEAT & WRENCHING HEX. CRACKS ARE JAGGED & IRREGULAR, EXTEND AROUND A MAJORITY OF THE SHELL CIRCUMFERENCE, & ARE VISUALLY DISTINCT FROM THE NORMAL MACHINED STEP AND FACTORY HEATING BAND IN THIS AREA. SHELL MARKINGS ON THE INSERVICE PLUGS: X061/OPDA. (2) FACTORYNEW PLUGS: BASED ON THE ABOVE FINDINGS, REPLACEMENT OF ALL 12 PLUGS WAS ELECTED. DURING PREINSTALLATION INSPECTION, 7 OF THE 12 NEW PLUGS WERE FOUND CRACKED AT THE SAME SHELL LOCATION. THESE PLUGS ARE NEW IN ORIGINAL FACTORY PACKAGING & HAVE NEVER BEEN INSTALLED, TORQUED, OR EXPOSED TO ENGINE OPERATION. CRACKS RANGE FROM PARTIAL CIRCUMFERENCE FISSURES TO NEAR COMPLETE CIRCUMFERENTIAL.

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